Cork-Isolated Optical Fiber Mounting for Accurate Airflow Temperature

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Solution Overview

Problem

Existing temperature measurement devices mounted on high-temperature surfaces, such as engine walls, face disruption due to extreme heat, affecting the accuracy of airflow measurements.

Innovation Solution

A temperature measurement device using an optical fiber covered by a flexible sheath and surrounded by a cork-based insulating piece with a silicone elastomer coating, designed to withstand high temperatures and maintain precise airflow temperature measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the measuring device is mounted directly on the engine wall, then the device can be securely attached to the surface, but the high temperature of the engine wall disrupts the temperature measurement of the airflow

Engineering Contradiction:
Improveattachment securityVSAvoidairflow temperature measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent introduces an insulating piece as an intermediary element between the engine wall and the optical fiber sensor. This insulating piece acts as a thermal mediator that blocks heat transfer from the hot engine wall to the sensor, while still allowing the sensor to accurately measure the cooler airflow temperature. The insulating piece is positioned between the mounting surface and the fiber, creating a thermal barrier that resolves the contradiction between secure attachment and measurement accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the optical fiber is insulated from the wall using thermal insulation material, then the temperature measurement accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidinsulation structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs a thin flexible insulating piece that can be conformally attached to the engine wall surface. This thin-film approach provides effective thermal insulation without adding significant structural complexity or bulk. The flexible nature of the insulating piece allows it to adapt to the wall geometry while maintaining a simple, integrated structure that combines mounting and insulation functions.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If the insulating piece is made larger to improve insulation effectiveness, then the thermal isolation is enhanced, but the disruption to aerodynamic flow increases

Engineering Contradiction:
Improvethermal isolation effectivenessVSAvoidaerodynamic flow disruption
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies insulation locally only at the specific mounting location where the optical fiber contacts the engine wall, rather than insulating the entire surface. This localized insulation approach provides sufficient thermal isolation at the sensor interface while minimizing the overall surface area that could disrupt airflow. The insulating piece is positioned precisely where needed to block heat transfer without creating unnecessary aerodynamic interference.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides accurate and reliable temperature measurements of airflow by insulating the optical fiber from high-temperature surfaces, ensuring robust attachment and minimal disruption to aerodynamic flow.

Implementation Method 1

an elongated insulating piece comprising cork and having at least two opposite faces, an inner face and an outer face, and characterized in that the sheath surrounds said insulating piece except for the outer face, and maintains the inner face of the insulating piece opposite the optical fiber

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP4530589B1Temperature measuring device with optical fibre isolated from a fixing wall by a part comprising cork
Publication Date: 2025.11.12 AIRBUS OPERATIONS (SAS)
  • EP4530589B1 patent drawingFigure 1~2
  • EP4530589B1 patent drawingFigure 3

AI summary

The invention aims to provide a device for measuring the temperature of a fluid flowing over an outer wall (12) of an object comprising an optical fiber (16) and a flexible sheath (40) surrounding said optical fiber, said optical fiber extending along a longitudinal axis X, characterized in that the measuring device (2) comprises an elongated insulating piece (22) comprising cork and having at least two opposite faces (24, 26), an inner face (24) and an outer face (26), and characterized in that the sheath (40) surrounds said insulating piece (22) with the exception of the outer face (26), and maintains the inner face (24) of the insulating piece opposite the optical fiber over at least part of its length along the longitudinal axis X, the inner face of the insulating piece having a transverse dimension greater than at least the diameter of the fiber.