Vehicle Corner Module Control for Cross-VCM Fault Tolerance

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Solution Overview

Problem

Existing vehicle control systems are limited in integrating and managing multiple sub-systems such as drivetrain, braking, and steering, particularly in modular axle-less wheel assemblies, requiring new control models for safe vehicle operation in fault and no-fault conditions.

Innovation Solution

A network of VCM-controllers is installed within each vehicle corner module (VCM) to regulate actuation of multiple sub-systems, allowing for coordinated operation in no-fault modes and fault-responsive modes, with each controller communicating and coordinating with other VCMs to ensure safe vehicle function.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a network of VCM-controllers is implemented to enable cross-VCM coordination in no-fault mode, then vehicle performance and safety are enhanced, but device complexity increases

Engineering Contradiction:
Improvevehicle safetyVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is segmented into distributed VCM-controllers, each responsible for specific sub-systems within its own VCM and potentially other VCMs. This segmentation allows for localized control decisions while maintaining overall system coordination, enhancing safety without requiring a fully centralized complex control architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

VCM-controllers are designed with multi-functionality to regulate not only sub-systems within their own VCM but also sub-systems in other VCMs. This universal capability allows a single controller to perform multiple control functions across different vehicle corner modules, improving reliability through redundancy while managing complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If VCM-controllers regulate sub-systems in other VCMs during no-fault operation, then coordinated control is achieved, but ease of operation decreases

Engineering Contradiction:
Improvecoordinated control efficiencyVSAvoidcontrol management complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The VCM-controllers operate autonomously based on pre-established control logic and sensor data from their respective VCMs and other VCMs. Each controller independently makes coordination decisions without requiring manual intervention or complex external management, achieving efficient coordinated control while maintaining operational simplicity through self-service capabilities.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12570299B2Control systems for vehicle corner modules and methods of operation
Publication Date: 2026.03.10 REE AUTOMOTIVE LTD
  • US12570299B2 patent drawing
  • US12570299B2 patent drawing
  • US12570299B2 patent drawing

AI summary

A control system is provided for a vehicle that includes a plurality of vehicle corner modules (VCMs) which each comprise at least two of: a drive subsystem, a steering subsystem, and a braking subsystem. The control system comprises a network of VCM-controllers that are onboard and installed within a different respective VCM and that are operatively linked to each one of the subsystems of its respective VCM to receive therefrom sensor data and to regulate operation thereof in response to incoming signals received from outside its respective VCM. The control system provides a no-fault operating mode defined by the absence of a control-system fault, and a VCM-controller of a first VCM is programmed to control, when operating in the no-fault operating mode, at least one subsystem in a second VCM.