Cornet Cone Package Transmission Line for Stable Crimping Transfer
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Solution Overview
Problem
Existing cornet cone packages experience deformation, tearing, and flying away during transfer to crimping machines, leading to inefficiencies in the production process.
Innovation Solution
A transmission line system comprising motion reels, a driving motor, transmission belts, package pushers, and top holder plates, which facilitate the rapid and error-free transfer of stacked cornet cone packages to crimping machines, ensuring stability and protection against deformation and flying.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If cornet cone packages are stacked and transferred manually or by conventional means, then the transfer process is simple, but deformation, tearing, and flying away occur during transmission
Solution Approach 1:
The transmission line is divided into multiple functional segments: motion reels for controlled movement, transmission belts for stable carrying, package pushers for precise positioning, and holder plates for securing packages. Each segment addresses specific transfer problems independently, improving reliability without requiring complete system redesign.
Solution Approach 2:
Transmission belts act as intermediaries between the stacking mechanism and crimping machine, providing a stable carrying surface that prevents packages from flying away or deforming during transfer. The belts mediate the mechanical interaction, ensuring controlled and damage-free transmission.
2Productivity
If the transfer speed is increased to improve productivity, then production efficiency increases, but packages are more likely to deform or tear
Solution Approach 1:
The motion reels provide dynamic, controlled movement that can adjust speed and acceleration profiles. This allows rapid transfer while maintaining package integrity through smooth, controlled motion rather than abrupt movements. The belts move with the packages, preventing tearing even at higher speeds.
Solution Approach 2:
The transmission system allows independent control of transfer speed, acceleration, and positioning parameters. By optimizing these parameters, the system achieves high productivity while maintaining manufacturing precision through controlled motion profiles that prevent deformation and tearing.
3Stability of the object's composition
If packages are secured tightly to prevent flying away, then transfer stability improves, but packages may deform under excessive constraint
Solution Approach 1:
Holder plates provide localized support at critical points (top and sides) rather than complete constriction. This local quality approach stabilizes packages against flying away while leaving sufficient space to prevent deformation. The belts provide distributed support that maintains both stability and shape.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system ensures proper and rapid transfer of cornet cone packages to crimping machines, preventing deformation and flying, thereby enhancing production efficiency and reducing errors.
Implementation Method 1
a driving motor which is connected with the motion reels, and which rotates the motion reels
Implementation Method 2
transmission belt which is located on the motion reels, and which carries the cornet cone packages thereon in order to transfer the same to the crimping machine by moving linearly with the rotational movement of the motion reels
Data Source
AI summary
Disclosed is a production machine which is used in producing the cornet cone packages used in the packaging of cornet-type ice-creams and which provides for the cornet cone packages to be horizontally fed and brought into a cone shape by being crimped.