Corrected Rotational Speed Signal for Electric Motor Interference

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Solution Overview

Problem

Existing methods for determining the rotational speed of electric motors are prone to interference, leading to inaccurate regulation, particularly in applications requiring precise speed control.

Innovation Solution

A method that uses a commutation sensor with a magnetic wheel transducer to determine a periodic rotational angle signal, which is then converted into a digital raw rotational speed signal. This signal is corrected by averaging sampled values and accounting for discretization errors, resulting in a corrected rotational speed signal that minimizes interference ripple.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a commutation sensor with magnetic wheel transducer is used to determine rotational angle signal, then the rotational speed can be determined, but interference components and rotational angle errors occur in the signal

Engineering Contradiction:
Improverotational speed measurementVSAvoidinterference and rotational angle error
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent identifies that the interference ripple has a periodic structure with predictable half-period characteristics. By intentionally sampling at intervals of half the ripple period and averaging these samples, the method converts the harmful periodic interference into a predictable pattern that can be systematically eliminated through selective sampling and averaging, transforming the harmful periodic signal into a beneficial correction opportunity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The method changes the sampling parameter by introducing a sampling interval specifically set to half the period of the interference ripple. This parameter change allows the sampling points to be strategically positioned to capture the periodic interference pattern, enabling subsequent averaging to eliminate the ripple while preserving the true rotational speed information.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If rotational angle signal is converted to digital raw rotational speed signal, then speed information is obtained, but discretization errors are introduced

Engineering Contradiction:
Improvespeed signal informationVSAvoidsignal discretization error
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent implements a feedback mechanism where the determined half-period of the interference ripple is used to guide the sampling process. The sampling interval is dynamically set based on the detected ripple characteristics, creating a closed-loop system that continuously adapts to the interference pattern and optimizes the sampling strategy to minimize discretization errors while maximizing interference cancellation.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If correction value is determined by averaging sampled values with half-period spacing, then interference ripple is reduced, but additional processing time is required

Engineering Contradiction:
Improvecorrected rotational speed signalVSAvoidsignal processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The method performs preliminary determination of the interference ripple's half-period characteristics from the raw signal before executing the averaging correction process. This preliminary analysis enables the subsequent sampling and averaging to be optimized and executed efficiently, reducing the overall processing time by avoiding iterative or trial-and-error correction approaches.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method provides a precise and stable corrected rotational speed signal, enabling effective regulation of electric motors by accounting for system-specific errors and discretization errors, thus improving the accuracy of rotational speed control.

Implementation Method 1

A commutation sensor on the basis of a magnetic wheel transducer may be used as a signal transmitter for the rotational angle signal

Methodology Applied
Scientific EffectMagnetic field sensing: Magnetic Field

Data Source

PatentUS10209268B2Method for determining a corrected rotational speed signal, and electric motor arrangement
Publication Date: 2019.02.19 SCHAEFFLER TECHNOLOGIES AG & CO KG
  • US10209268B2 patent drawing
  • US10209268B2 patent drawing
  • US10209268B2 patent drawing

AI summary

A method of determining a corrected rotational speed signal for an electric motor, comprising determining a periodic rotational angle signal that has a periodic rotational angle error that is dependent on the rotational angle, determining a half period duration of an interference ripple of a raw rotational speed signal, averaging of at least one pair of sampled values of the raw rotational speed signal, converting a rotational angle signal to a digital raw rotational speed signal that includes an interference ripple, determining an average value in response to at least one pair of sampled values of the raw rotational speed signal, forming a correction value dependent on a sampling period duration and on a frequency of the interference ripple of the raw rotational speed signal for consideration of a discretization error, and forming the corrected rotational speed signal from a difference between the average value and the correction value.