Correlated Fan Speed Control for Range Ventilation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Ventilation systems for range appliances often face over-capacity issues due to excess air and fumes overwhelming the venting apparatus, leading to ineffective containment of smoke and exhaust fumes, which compromises air quality.

Innovation Solution

A ventilation system that includes a range appliance with an air curtain assembly and a vent appliance, where a controller adjusts the fan speeds of both systems to ensure the volumetric flow rate through the vent appliance is greater than or equal to that of the range appliance, preventing over-capacity and improving air quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If air curtain features direct additional air flow towards the venting apparatus, then exhaust fumes are directed towards the venting apparatus for improved venting, but the venting apparatus becomes overwhelmed by excess air and fumes beyond its handling capacity

Engineering Contradiction:
Improveventing efficiencyVSAvoidfume containment effectiveness
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The controller receives signals from both the range appliance and vent appliance, monitors their respective operational states and airflow capacities, and uses this feedback to dynamically adjust and correlate fan speeds. This ensures the vent appliance operates at optimal capacity to handle the air curtain's exhaust flow without being overwhelmed.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static, independent fan operations to dynamic, correlated fan speed control. The controller continuously adjusts fan speeds based on real-time operational conditions, ensuring the vent appliance's capacity matches the air curtain's exhaust output under varying cooking conditions.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the venting apparatus operates independently of the range appliance, then each device can be controlled separately, but the additional air flow from the air curtain overwhelms the venting apparatus

Engineering Contradiction:
Improveindependent device controlVSAvoidventing capacity utilization
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The controller merges the operational control of the range appliance and vent appliance into a coordinated system. By correlating fan speeds based on both devices' operational states, the system maintains ease of independent activation while achieving integrated airflow management that prevents venting apparatus overload.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If fan speeds are not correlated between range and vent appliances, then each device can operate at its own speed, but excess air flow overwhelms the venting apparatus reducing air quality

Engineering Contradiction:
Improvefan speed flexibilityVSAvoidair quality
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The system dynamically changes the fan speed parameter of the vent appliance based on the operational state and airflow output of the range appliance's air curtain. This parameter correlation ensures the venting capacity adapts to match the exhaust load, maintaining air quality without sacrificing operational flexibility.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively manages airflow to prevent over-capacity issues in venting systems, ensuring that exhaust fumes are properly contained and improving air quality by correlating fan speeds between the range and vent appliances.

Implementation Method 1

a first fan operable to flow air through the first conduit

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

a second fan operable to flow air through the second conduit

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS9578694B2Ventilation systems and methods for operating the same
Publication Date: 2017.02.21 HAIER US APPLIANCE SOLUTIONS INC
  • US9578694B2 patent drawing
  • US9578694B2 patent drawing
  • US9578694B2 patent drawing

AI summary

Ventilation systems and methods are provided. A method for operating a ventilation system includes receiving a fan speed of a first fan of a range appliance, the first fan operable to flow air through a first conduit of an air curtain assembly of the range appliance, the first conduit defined in a cabinet of the range appliance. The method further includes determining a corresponding fan speed for a second fan, the second fan operable to flow air through a second conduit of a vent appliance. The method further includes outputting the corresponding fan speed to the second fan. The corresponding fan speed for the second fan is correlated with the fan speed of the first fan such that a volumetric flow rate through the second conduit is greater than or equal to a volumetric flow rate through the first conduit.