Corrosion Detection Tool Depth Alignment via Cross-Correlation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Corrosion detection in multiple downhole casing strings is complex due to misalignment errors during EM logging, particularly when using electromagnetic techniques, which affect the accuracy of thickness estimation in oil and gas field operations.

Innovation Solution

The implementation of a corrosion detection tool with a primary array (PA) and high resolution array (HRA) sections, utilizing different transmitter-receiver distances and frequencies to achieve alignment along the depth, employing cross-correlation techniques to correct for misalignment and improve thickness estimation accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electromagnetic logging is used to estimate pipe thickness in multiple casing strings, then corrosion detection capability is improved, but measurement precision deteriorates due to misalignment errors

Engineering Contradiction:
Improvecorrosion detection capabilityVSAvoidthickness estimation accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies feedback by using cross-correlation analysis between EM responses from different casing strings to detect and correct depth misalignment. The system continuously compares expected response patterns with actual measurements, identifies depth offsets, and applies corrections to maintain accurate thickness estimates despite tool movement or positioning errors during logging operations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the parameter of depth alignment by calculating depth offsets through cross-correlation of EM responses. By transforming the depth parameter correction from a fixed value to a dynamically calculated offset based on response matching, the system adapts to actual field conditions and maintains measurement precision across varying operational scenarios.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If multiple casing strings are monitored simultaneously, then corrosion detection coverage is improved, but device complexity increases

Engineering Contradiction:
Improvecorrosion detection coverageVSAvoidlogging tool operation complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the complex task of multi-casing corrosion monitoring into distinct processing stages: individual EM response acquisition from each casing string, separate cross-correlation analysis for depth alignment, individual thickness estimation for each string, and final integration of results. This segmentation allows the system to handle multiple casings systematically without overwhelming complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a universal processing framework that handles multiple casing strings through the same core algorithms. The cross-correlation-based depth alignment and thickness estimation methods are applied uniformly across all casing strings, allowing the system to adapt to any number of concentric casings without requiring fundamentally different approaches for each configuration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy of thickness estimation by aligning responses from both sections, reducing errors and improving the characterization of both inner and outer pipes, thereby improving the reliability of corrosion detection in complex multi-pipe configurations.

Implementation Method 1

electromagnetic (EM) fields to estimate pipe thickness or other corrosion indicators

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

EM log data may be interpreted to correlate a level of flux leakage or EM induction with corrosion

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Data Source

PatentUS10605720B2Alignment of responses for thickness estimations in a corrosion detection tool
Publication Date: 2020.03.31 HALLIBURTON ENERGY SERVICES INC
  • US10605720B2 patent drawing
  • US10605720B2 patent drawing
  • US10605720B2 patent drawing

AI summary

Systems and methods for corrosion detection of downhole tubulars. A method may comprise disposing a corrosion detection tool in a wellbore, wherein the wellbore comprises a plurality of concentric pipes, wherein the corrosion detection tool comprises: a primary array section comprising a primary array transmitter and primary array receivers; and a high resolution array section comprising a high resolution array transmitter and high resolution array receivers; making a measurement with the primary array section to obtain primary array measurements; making a measurement with the high resolution array section to obtain high resolution array measurements; equalizing resolutions of the primary array section and the high resolution array section; calculating an offset using cross-correlation between the primary array measurements; shifting the primary array measurements or the high resolution array measurements using the offset to provide shifted data; and performing an inversion on the shifted data to calculate thicknesses of one or more of the concentric pipes.