Corrosion Risk Control in Information Handling Cooling

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Solution Overview

Problem

Information handling systems face corrosion issues due to high humidity levels, leading to device failure and increased maintenance costs, as existing cooling methods often introduce humid outdoor air that condenses and forms corrosive water layers on devices.

Innovation Solution

A corrosion manager system that monitors ambient temperature and humidity levels, determining a corrosion risk value and adjusting device threshold settings to increase the ambient temperature, thereby reducing humidity and mitigating corrosion risks by modifying fan speeds, heater control, and device throttling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling methods are used to reduce ambient temperature, then device temperature is controlled, but humidity levels increase causing corrosion

Engineering Contradiction:
Improveambient temperatureVSAvoidcorrosion
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts operational parameters (fan speed, device throttling, heater control) based on real-time monitoring of temperature and humidity levels. When corrosion risk is detected, the system modifies these parameters to increase ambient temperature and decrease humidity, thereby resolving the contradiction between temperature control and corrosion prevention

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The corrosion manager continuously monitors ambient temperature and humidity levels, determines corrosion risk values, and provides feedback to adjust device threshold settings. This closed-loop feedback mechanism enables the system to respond to changing environmental conditions and maintain optimal operating parameters to prevent corrosion while managing temperature

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If device threshold settings are modified to increase ambient temperature, then humidity levels decrease reducing corrosion, but device operating temperature increases

Engineering Contradiction:
Improvehumidity levelVSAvoiddevice operating temperature
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The system dynamically adjusts device threshold settings based on real-time environmental conditions and corrosion risk assessments. By making the threshold settings adaptive rather than static, the system can modify fan speeds, heater control, and device throttling to achieve the dual objective of reducing humidity while managing device operating temperature within safe limits

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces corrosion risks by decreasing humidity levels, extending the lifecycle of information handling systems, decreasing maintenance costs, and improving user experience by preventing device failure.

Implementation Method 1

modifying the one or more device threshold settings causes the ambient temperature to increase and the humidity level to decrease

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

modifying the one or more device threshold settings causes the ambient temperature to increase and the humidity level to decrease

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12072696B2Reducing corrosion in an information handling system
Publication Date: 2024.08.27 DELL PROD LP
  • US12072696B2 patent drawing
  • US12072696B2 patent drawing
  • US12072696B2 patent drawing

AI summary

In one embodiment, a method for reducing corrosion in an information handling system includes receiving a system setting indicating one or more operation modes; identifying an ambient temperature of the information handling system, the ambient temperature captured by one or more sensors of the information handling system; identifying a humidity level of the information handling system, the humidity level captured by the one or more sensors; identifying a corrosion risk value based on the ambient temperature and the humidity level; determining that the corrosion risk value is greater than a threshold corrosion risk value; and in response to determining that the corrosion risk value is greater than the threshold corrosion risk value: modifying one or more device threshold settings based on the system setting and the corrosion risk value, wherein modifying the one or more device threshold settings causes the ambient temperature to increase and the humidity level to decrease.