CoS/rGO Heterostructure for Room-Temperature NO2 Gas Sensing

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Solution Overview

Problem

Existing gas sensors constructed with graphite thin films exhibit low sensitivity and slow adsorption/desorption, while transition metal sulfides form heterojunctions affecting conductivity when combined with other materials, impacting gas sensing performance.

Innovation Solution

A cobalt sulfide/reduced graphite oxide composite is prepared through a hydrothermal process, forming a multi-level heterostructure with CoS nanoflowers and rGO nanosheets to enhance gas sensing properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If graphite thin films are used as gas sensing material, then the sensor can be constructed with simple material, but the sensitivity is low and adsorption/desorption speed is slow

Engineering Contradiction:
Improvesensor construction simplicityVSAvoidsensing sensitivity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent combines CoS nanoflowers with rGO nanosheets to form a composite material that integrates the high carrier mobility of graphite with the high surface area and catalytic activity of cobalt sulfide, achieving both ease of manufacture and high sensitivity through synergistic material properties

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent segments the sensing material into hierarchical structures with CoS nanoflowers grown on rGO nanosheets, creating multiple interfaces that increase active sites for gas adsorption while maintaining electrical conductivity pathways, thereby improving both sensitivity and response speed

Inventive Principle:
Principle #1Segmentation

2Speed

If transition metal sulfide is combined with other materials to form heterojunctions, then the carrier mobility may be improved, but the conductivity changes and gas sensing property is affected

Engineering Contradiction:
Improvecarrier mobilityVSAvoidgas sensing property stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent optimizes the mass ratio of CoS to rGO and controls the annealing temperature to precisely adjust the heterojunction properties, achieving the right balance between carrier mobility enhancement and conductivity stability to maintain reliable gas sensing performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates localized heterojunctions at the CoS-rGO interfaces while maintaining the overall structural integrity, allowing carrier mobility improvement at specific sites without causing widespread conductivity changes that would affect overall sensing stability

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite material demonstrates excellent response and recovery characteristics to NO2 gas, with improved sensitivity and electron transfer, offering a promising solution for high-performance gas sensors.

Implementation Method 1

the composition of the two materials can effectively prevent the stacking and aggregation of graphite sheets, increase the contact area between the material and gas, provide more adsorption sites, effectively improve electron transfer and enhance gas sensing performance

Methodology Applied
Scientific EffectElectron transfer: Conduction (electrical)

Implementation Method 2

Gas sensors are a detection device that converts gas-related information into electrical information

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12534384B2Cobalt sulfide/reduced graphite oxide composite and application thereof in gas sensors
Publication Date: 2026.01.27 SUZHOU UNIV
  • US12534384B2 patent drawing
  • US12534384B2 patent drawing
  • US12534384B2 patent drawing

AI summary

A method for preparing a cobalt sulfide/reduced graphite oxide composite includes: preparing a glycerol-cobalt precursor by taking a water-soluble cobalt salt, a micromolecular alcohol solvent, and glycerol as raw materials; mixing the glycerol-cobalt precursor with an alkali liquor to prepare a Co(OH)2 nanoflower; calcining the Co(OH)2 nanoflower to obtain a Co3O4 nanoflower; subjecting the Co3O4 nanoflower to a reaction with a water-soluble sulfur salt to obtain a COS nanoflower, and mixing the COS nanoflower with graphite oxide and carrying out a heat treatment to obtain the composite. The response characteristics of a gas sensor to NO2 gas are studied at room temperature, and the graphite is complexed with a transition metal sulfide with unique morphology to construct a unique heterostructure. While expanding the specific surface area to increase the number of adsorption sites, the heterostructure of a contact surface is used to greatly enhance the charge-transfer efficiency.