Cosmetic Powder Preparation via Multi-Phase Mixing

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Solution Overview

Problem

Conventional cosmetic products like pressed powders crumble over time and require skill to apply, while loose powders are limited to professional use due to application difficulties.

Innovation Solution

A multi-phase mixing process involving a fatty emulsion, colouring powders, and a solvent, followed by drying, eliminates the need for extrusion, resulting in a compact, long-lasting, and shimmery cosmetic product.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If pressed powders are used to achieve compactness, then the product structure is improved, but the product crumbles after use and dirties the container

Engineering Contradiction:
ImprovecompactnessVSAvoidproduct durability
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of the cosmetic formulation by incorporating specific fatty substances (15-30% by weight), solvents (5-20% by weight), and colouring powders (40-60% by weight) in optimized ratios. This parameter optimization allows the powder to maintain compact structure while preventing crumbling during use.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite material system combining fatty substances, solvents, and colouring powders. This composite structure provides both the compactness needed for pressed powder form and the durability to prevent crumbling, as the fatty substances act as binders holding the colouring powder particles together.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If loose powders are used to achieve ease of application, then the product is easier to apply, but it requires professional skill and is limited to professional use

Engineering Contradiction:
Improveapplication easeVSAvoiduser accessibility
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent optimizes particle size distribution and surface properties of the colouring powders through controlled milling and classification processes. This creates a powder with optimal flow characteristics that can be easily applied by consumers without professional training, while still providing good adhesion and coverage.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention incorporates fatty substances that provide localized lubrication and adhesion properties on the powder particles. This local quality enhancement allows the powder to glide smoothly during application (ease of operation) while maintaining sufficient grip on the skin (user accessibility).

Inventive Principle:
Principle #3Local quality

3Shape

If extrusion process is used to achieve compactness and sheen, then the product structure is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvecompactness and sheenVSAvoidmanufacturing process complexity
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the extrusion step from the traditional manufacturing process. By formulating the mixture with optimized fatty substance content (15-30%) and solvent ratios (5-20%), the mixture becomes self-compacting and can be directly pressed into the final form without requiring complex extrusion equipment or processes.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the formulation parameters to achieve spontaneous compaction. The specific ratio of fatty substances to colouring powders (15-30% vs 40-60%) creates a mixture with optimal binding properties that allows direct pressing, eliminating the need for extrusion while maintaining compactness and sheen.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process produces cosmetic products with optimal compactness, direct application ease, and a creamy finish, offering an economical alternative to traditional powders and creams.

Implementation Method 1

an emulsion of fats for cosmetic use; a mixture of colouring powders; and a solvent for cosmetic use

Methodology Applied
Scientific EffectEmulsification: Emulsion

Implementation Method 2

a mixture obtained by mixing a powdery phase and a fatty emulsion

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 3

The thus obtained is placed over another cosmetic product and dried

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

dried, for example in an oven, in a vacuum or by fluid bed, but it is preferably performed in the air, at room temperature

Methodology Applied
Scientific EffectDrying: Desiccation

Data Source

PatentEP2080536B1Process for the preparation of cosmetics
Publication Date: 2018.06.13 CHROMAVIS SPA

AI summary

The invention concerns a new process for the preparation of decorative cosmetic products, for example eye shadow, face powder and blusher. In particular a process for the preparation of a cosmetic product having a solid consistency and excellent sheen, with powdery but long lasting characteristics.