Radiation Therapy Couch Top Extension with Segmented Strength and Identification
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Solution Overview
Problem
Current couch tops for radiation therapy and imaging lack flexibility, strength, and safety, with different designs required for various clinical applications and patient sizes, and there is a need for improved radiation attenuation and identification systems.
Innovation Solution
A couch top extension with a core construction featuring a varying strength section and a uniform radiation section, equipped with identification markers for safe and simple attachment and detachment, and a coding system to ensure correct extension usage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a single couch top design is used for all clinical applications, then device complexity is reduced, but adaptability to different patient sizes and clinical needs deteriorates
Solution Approach 1:
The couch top system is divided into a base couch top and multiple exchangeable extension boards that can be attached as needed. Each extension board is designed for specific clinical applications or patient size ranges, allowing the system to adapt to different requirements without requiring a completely different couch top for each scenario.
Solution Approach 2:
The base couch top is designed with a universal interface that can accommodate multiple types of extension boards. This universal coupling mechanism allows a single base unit to perform multiple functions by exchanging different extension boards, thereby achieving versatility without proportionally increasing overall system complexity.
2Strength
If couch top extensions are made with uniform thickness for ease of manufacture, then manufacturing precision is improved, but strength and stiffness deteriorate
Solution Approach 1:
The extension boards feature non-uniform thickness distribution with varying cross-sectional areas along their length. Thicker sections are positioned in regions requiring higher strength and stiffness (such as load-bearing areas), while thinner sections are used where less structural support is needed. This local variation in geometry optimizes the strength-to-manufacturing-complexity ratio.
3Strength
If couch top extensions are designed with optimized strength and stiffness, then mechanical performance is improved, but radiation attenuation increases
Solution Approach 1:
The extension boards utilize composite material construction, combining materials with different properties to achieve both mechanical strength and radiation transparency. The composite structure allows optimization of both strength and radiation attenuation characteristics simultaneously, rather than having to compromise one for the other.
Solution Approach 2:
Different regions of the extension board are constructed with materials or thicknesses optimized for their specific function: areas requiring high strength use thicker or more robust materials, while areas in the radiation path use thinner sections or radiation-transparent materials to minimize attenuation.
4Adaptability or versatility
If exchangeable extension boards are used to increase flexibility, then adaptability is improved, but safety risks from incorrect attachment increase
Solution Approach 1:
The system replaces manual attachment verification with an automated identification and verification system. Sensors and identification mechanisms automatically detect whether the correct extension board is properly attached, eliminating reliance on operator memory or visual inspection and providing objective confirmation of correct configuration.
Solution Approach 2:
The attachment system incorporates feedback mechanisms that provide real-time information about the attachment status. The identification system detects and communicates the type and proper attachment status of extension boards to the control system, which can then provide feedback to operators or automatically adjust treatment parameters based on the detected configuration.
Data Source
AI summary
A couch top extension includes a first section and a second section extending from the first section. The first section has a varying shape profile and the second section has a substantially uniform shape profile. A couch top extension includes an extension board comprising one or more identifiers capable of providing a detectable signal indicative of an identification of the extension board.


