Phosphorescent OLED Emitter with Coumarin Ligands

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Solution Overview

Problem

Existing organic electroluminescent (EL) devices face limitations in drive voltage, luminance, and efficiency due to the inefficiency in utilizing triplet excitons, which are not readily converted to light emission, and there is a need for improved phosphorescent dopants to enhance performance.

Innovation Solution

The development of OLED devices incorporating a phosphorescent emitter represented by Formula (I) with cyclometallated ligands containing a coumarin group, where M is Ir or Pt, to improve drive voltage, luminance, and efficiency, and the use of specific compounds as dopants to facilitate energy transfer from both singlet and triplet excitons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional fluorescent emitting materials are used in OLED devices, then the device structure is simple, but only 25% of excitons (singlet excitons) can be utilized for light emission resulting in low efficiency

Engineering Contradiction:
Improvedevice structureVSAvoidlight emission efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent changes the emission mechanism parameter from fluorescence to phosphorescence by introducing phosphorescent dopants with triplet excited states. This allows utilization of both singlet and triplet excitons for light emission, dramatically improving efficiency from 25% to potentially 100% exciton utilization.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material systems consisting of host materials doped with phosphorescent guest materials (iridium or platinum complexes). This composite approach enables efficient energy transfer from both singlet and triplet excitons to the phosphorescent dopant, achieving high efficiency while maintaining device functionality.

Inventive Principle:
Principle #40Composite materials

2Productivity

If phosphorescent dopants are introduced to utilize triplet excitons, then light emission efficiency improves, but device complexity increases due to additional material requirements

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidmaterial composition
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent introduces host materials as intermediaries that facilitate energy transfer from excitons to phosphorescent dopants. The host materials create a favorable environment for phosphorescence by providing appropriate energy levels and protecting the sensitive phosphorescent complexes, thus enabling efficient triplet exciton utilization without directly complicating the device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If early organic EL devices with thick organic layers are used, then device structure is simple, but operating voltage is very high (>100V)

Engineering Contradiction:
Improvelayer structureVSAvoidoperating voltage
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The patent changes the organic layer thickness parameter from micrometer scale (>1 μm) to nanometer scale (few nanometers). This dramatic reduction in thickness, combined with the use of phosphorescent materials, enables efficient charge recombination and light emission at much lower operating voltages, resolving the contradiction between structural simplicity and energy consumption.

Inventive Principle:
Principle #35Parameter changes

4Ease of manufacture

If conventional organic EL devices are used, then manufacturing is straightforward, but luminance and efficiency are limited

Engineering Contradiction:
Improvedevice fabricationVSAvoidluminance
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent changes the emission mechanism parameter from fluorescence to phosphorescence, which fundamentally improves luminance and efficiency. The phosphorescent materials enable utilization of both singlet and triplet excitons, producing significantly higher light output and device efficiency while maintaining compatibility with conventional OLED manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in OLED devices with improved drive voltage, luminance, and efficiency, enabling more effective energy transfer and enhanced light emission by utilizing both singlet and triplet excitons, thereby overcoming the limitations of previous devices.

Implementation Method 1

If the triplet state of the dopant is emissive it can produce light by phosphorescence

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 2

The excited singlet state is created when excitons formed in an OLED device transfer their energy to the excited state of the dopant

Methodology Applied
Scientific EffectEnergy transfer:

Implementation Method 3

The singlet excited state can often relax, by an intersystem crossing process, to the emissive triplet excited state

Methodology Applied
Scientific EffectIntersystem crossing:

Data Source

PatentUS7718276B2Light emitting device containing phosphorescent complex
Publication Date: 2010.05.18 GLOBAL OLED TECHNOLOGY LLC
  • US7718276B2 patent drawing
  • US7718276B2 patent drawing
  • US7718276B2 patent drawing

AI summary

An OLED device comprises a cathode, an anode, and has therebetween a light emitting layer comprising a phosphorescent emitter represented by Formula (I):LnM  (I)wherein each L is a cyclometallated ligand with at least one containing a coumarin group, M is Ir or Pt, and n is 3 when M is Ir and 2 when M is Pt. The invention also comprised the compound of formula (I).