Coumarin-Coated Battery Separator for Radical and Metal Ion Capture

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Solution Overview

Problem

Lithium secondary batteries with high transition metal content in anodes generate radicals or elute transition metal ions during charging and discharging, leading to performance degradation and capacity loss due to unwanted by-products and impurity formation on the cathode.

Innovation Solution

A separator for electrochemical devices featuring a porous polymer substrate with a porous coating layer containing surface-modified inorganic particles bound with coumarin or its derivatives, which scavenge radicals and adsorb transition metal ions, preventing performance degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high transition metal content anodes are used to achieve higher energy density, then capacity and energy density are improved, but radicals and transition metal ions are generated during charging and discharging, leading to performance degradation and capacity loss

Engineering Contradiction:
Improveenergy densityVSAvoidperformance degradation
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A porous coating layer is introduced as an intermediary between the anode and cathode. This coating layer contains inorganic particles (such as Al2O3, SiO2, TiO2, or ZnO) that are surface-modified with coumarin compounds. The coating layer acts as a mediator to scavenge radicals and adsorb transition metal ions generated during charging and discharging, preventing these harmful substances from causing performance degradation while allowing the high transition metal content anode to maintain its high energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coating layer is designed with a porous structure having a specific pore volume (0.3-0.8 mL/g) and pore diameter (2-10 nm). This porous structure allows the coating layer to effectively trap and retain radicals and transition metal ions generated during electrochemical reactions, while still permitting ion transport necessary for battery operation. The porous structure provides sufficient surface area for radical scavenging and ion adsorption activities

Inventive Principle:
Principle #31Porous materials

2Reliability

If a porous coating layer with surface-modified inorganic particles is applied to scavenge radicals and adsorb transition metal ions, then performance degradation is prevented, but the device complexity increases

Engineering Contradiction:
Improveperformance stabilityVSAvoidseparator structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coating layer is constructed as a composite material system combining inorganic particles (Al2O3, SiO2, TiO2, or ZnO) with coumarin compounds. The inorganic particles provide structural support and surface area, while the coumarin surface modification provides radical scavenging and ion adsorption functionality. This composite structure achieves high performance stability through synergistic effects while maintaining a relatively simple overall design that can be integrated into existing battery architectures

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The separator effectively removes radicals and transition metal ions, enhancing the lifespan and output of lithium secondary batteries by preventing capacity degradation and reducing gas generation from side reactions.

Implementation Method 1

The compounds may function to remove radicals generated during charging and discharging of the electrochemical device through the 7-position of the coumarin

Methodology Applied
Scientific EffectRadical scavenging: Absorption (physical)

Implementation Method 2

The compounds may contain a functional group capable of adsorbing transition metal ions generated during the charging and discharging of the electrochemical device

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20240413406A1Separator for electrochemical device and electrochemical device including the same
Publication Date: 2024.12.12 LG ENERGY SOLUTION LTD
  • US20240413406A1 patent drawing

AI summary

The present invention provides a separator for an electrochemical device includes a porous polymer substrate, and a porous coating layer formed on at least one surface of the porous polymer substrate, wherein the porous coating layer includes a polymer binder, and inorganic particles whose surface is modified with one or more compounds selected from the group consisting of coumarin and a derivative thereof.