Counter Rotating Turbine Open Flow Generator

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Solution Overview

Problem

Existing technologies face challenges in efficiently extracting usable power from slow-moving, high-density ocean currents due to kinetic power loss and maintenance issues caused by high external pressure, particularly in sealing gearboxes and generators at deep depths.

Innovation Solution

The use of counter rotating turbines with magnetic rings and stators in an open flow generator design eliminates the need for a sealed gearbox and generator, allowing the system to operate independently and maintain power generation without external power, utilizing permanent magnets to generate electricity through counter rotation across stator conductors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a sealed gearbox and generator are used to operate at deep depths, then the system can withstand high external pressure, but kinetic power loss increases and maintenance issues arise

Engineering Contradiction:
Improveexternal pressure resistanceVSAvoidkinetic power loss
Core Design Contradiction:
Stress or pressureVSLoss of energy

Solution Approach 1:

The patent removes the sealed gearbox and traditional generator housing from the system. By extracting these pressure-sealed components, the invention eliminates the source of kinetic power loss while still enabling deep water operation through an open flow design where water flows directly through the rotor and stator conductors without requiring a sealed enclosure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical sealed gearbox system with a direct electromagnetic coupling system. The rotor magnetic rings directly interact with stator conductors to generate electricity, eliminating the need for mechanical seals and gearboxes that cause energy loss, while maintaining the ability to operate under high pressure conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stress or pressure

If a sealed gearbox and generator are used to operate at deep depths, then the system can withstand high external pressure, but maintenance needs increase

Engineering Contradiction:
Improveexternal pressure resistanceVSAvoidmaintenance needs
Core Design Contradiction:
Stress or pressureVSEase of repair

Solution Approach 1:

By removing the sealed gearbox and traditional generator housing, the patent eliminates the complex mechanical components that require maintenance. The simplified open flow design with direct electromagnetic coupling has fewer moving parts and no sealed mechanisms that would otherwise require periodic maintenance and repair operations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system is designed to operate autonomously without requiring maintenance or external power for excitation. The counter-rotating turbines and magnetic rings generate electricity directly from the ocean current, with no sealed mechanical components that would fail and require repair, making the system self-sufficient in remote deep water locations.

Inventive Principle:
Principle #25Self-service

3Power

If traditional generator design is used, then power generation can be achieved, but external power is needed for excitation and the system cannot operate independently

Engineering Contradiction:
Improvepower generation capabilityVSAvoidindependent operation capability
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The patent designs a self-exciting generator system where the counter-rotating turbines and magnetic rings generate their own excitation field through the interaction of moving magnets with stator conductors. This eliminates the need for external power input for excitation, allowing the system to operate independently in remote ocean locations without requiring external power supplies or complex control systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system integrates multiple functions into a single device: the counter-rotating turbines generate mechanical power, the magnetic rings create magnetic fields, and the stator conductors convert this to electrical energy. This multi-functional design allows the system to operate independently without requiring separate excitation systems or external power sources.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Loss of energy

If counter rotating turbines are used, then kinetic power loss is reduced and maintenance is minimized, but the system complexity increases

Engineering Contradiction:
Improvekinetic power lossVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines the rotor and stator functions into a single integrated open flow generator assembly. The counter-rotating turbines with magnetic rings and stator conductors work together as one unified system, eliminating the need for separate sealed gearbox and generator assemblies, thereby reducing overall system complexity while maintaining low energy loss performance.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces kinetic power loss, minimizes maintenance needs, and increases the reliability and efficiency of power generation from ocean currents, enabling the production of municipally significant electrical energy while maintaining the system at optimal depths for maximum power production.

Implementation Method 1

the counter rotation allows for a neutral output torque value that prevent the unit from rotating or turning in the current... permanent magnets and magnetic coils fixed to counter rotating screw tips generate higher levels of voltage and current in the ocean element

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8461711B2Counter rotation subsurface current generator
Publication Date: 2013.06.11 GREYSHOCK PAUL
  • US8461711B2 patent drawing
  • US8461711B2 patent drawing
  • US8461711B2 patent drawing

AI summary

An invention for capturing and converting the hydro kinetic energy in ocean and tidal currents into mechanical energy for generating electricity. An internal turbine enclosed in a external turbine cylinder rotates opposite of internal turbine. Current is compressed into high pressure within internal turbine, the high pressure is vented into the rear low pressure side of external turbine producing additional energy. The internal and external turbines are enclosed in a cowling to maximize current through both counter rotating turbines. Permanent magnet rings are coupled to both turbine tips that rotate peripheral to stators. The cowling and turbines are balanced around the main center shaft, it is finned at the rear to steer the apparatus into the current. Counter rotation produces a neutral output torque with increased energy output that is transmitted via underwater cable to onshore grid.