Counter-Rotating Wind Duct Apparatus for Torque Efficiency

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Solution Overview

Problem

Conventional wind power generation technologies face challenges such as high maintenance costs, structural weaknesses, limited torque conversion efficiency, reliance on external wind conditions, and transmission losses, particularly in urban areas where wind conditions are unfavorable.

Innovation Solution

The apparatus employs a dual wind duct system with converging modules to increase wind velocity and create a cascading effect, combined with a pressure-balancing and guiding unit, axial flux DC generator, and counter-rotating blades to enhance wind impact and self-reinforcement, reducing weight and ecological footprint while minimizing external factor reliance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If direct wind flow is used to rotate blades, then the structure is simple, but the actual volume of wind impact onto the blade is only 10-20% of total flow and torque conversion efficiency is limited to maximum 59%

Engineering Contradiction:
Improvestructure simplicityVSAvoidtorque conversion efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

A duct is introduced as an intermediary component between the wind source and the turbine blades. The duct channels and concentrates the wind flow, directing a higher volume of wind (more than 10-20% of total flow) onto the blades, thereby improving torque conversion efficiency beyond the 59% limitation of direct flow systems

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The duct modifies wind flow parameters by concentrating and directing the flow, increasing the velocity and volume of wind impacting the blades. This parameter change enables the system to overcome the efficiency limitation of direct wind flow systems

Inventive Principle:
Principle #35Parameter changes

2Reliability

If turbines are constructed at remote locations to access favorable wind conditions, then wind power generation is feasible, but transmission losses occur while supplying power to end users in cities

Engineering Contradiction:
Improvewind power generation feasibilityVSAvoidtransmission losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The duct system is designed to actively draw in surrounding wind and direct it to the turbine, making the system self-sufficient in creating favorable wind conditions rather than relying on distant locations with naturally favorable winds. This enables urban installation while eliminating transmission losses

Inventive Principle:
Principle #25Self-service

3Productivity

If horizontal axis wind turbines with three large blades are used, then majority of wind power is produced, but massive towers are needed to support heavy components and additional yaw control mechanisms are required

Engineering Contradiction:
Improvewind power productionVSAvoidtower and yaw control requirements
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Instead of using a horizontal axis turbine that requires a massive tower and yaw control, the invention inverts the approach by using a vertical axis configuration where the duct actively directs wind to the blades. This eliminates the need for tall towers and complex yaw mechanisms while maintaining power production capability

Inventive Principle:
Principle #13The other way round (Inversion)

4Adaptability or versatility

If conventional vertical axis wind turbines are used, then wind direction variability is negated, but low rotational speed creates higher torque and consequently an expensive drive train

Engineering Contradiction:
Improvewind direction independenceVSAvoiddrive train cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The duct extracts and concentrates wind flow to create higher velocity wind that directly impacts the blades. This extracted and concentrated wind flow enables the turbine to achieve sufficient rotational speed without requiring an expensive drive train, while maintaining vertical axis advantages of wind direction independence

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances wind energy conversion efficiency, reduces transmission losses, and allows for cost-effective, self-reinforcing, and ecologically safe wind power generation, suitable for urban and remote locations with scalable capacity.

Implementation Method 1

at least one axial flux DC generator, wherein said wind intake system comprises booster ducts adapted to increase the volume of the wind and to maintain the required pressure for operation of the apparatus and said axial flux DC generator comprises a plurality of alternating layers of copper wire coils and permanent magnets, adapted to convert the mechanical energy of the rotating shaft of the primary blade unit to electrical energy

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

wherein the high velocity wind blowing in the vertical channel, creates a low pressure area in said secondary duct causing more wind to get sucked into the secondary duct

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 3

the direction of rotation of the copper wire coils in the axial flux DC generator is influenced by the direction of rotation of said secondary blade(s) and the direction of rotation of the permanent magnets in the axial flux DC generator is influenced by the direction of rotation of said primary blade(s) to create a counter-rotating motion between the primary blade unit, the secondary blade unit and the components of the booster and generator unit, thereby causing an increase in the velocity of the wind flowing through the apparatus

Methodology Applied
Scientific EffectRelative motion:

Data Source

PatentUS11499526B2Apparatus for wind power generation
Publication Date: 2022.11.15 KHADILKAR SANDEEP
  • US11499526B2 patent drawing
  • US11499526B2 patent drawing
  • US11499526B2 patent drawing

AI summary

The present disclosure relates to an apparatus (10) for wind power generation comprising at least one primary wind duct (12); at least one secondary wind duct (14); at least one pressure-balancing and guiding unit (14); at least one primary blade unit (20); at least one booster and generator unit (22); at least one secondary blade unit (24); and at least one extractor (26). Characteristically, a counter-rotating motion is created between the primary blade unit (20), the secondary blade unit (24) and the components of the booster and generator unit (22), which causes an increase in the velocity of the wind flowing through the apparatus (10) and a resultant increase in the impact of the high velocity wind on the blades; further amplifying the self-reinforcing effect occurring at each stage of the apparatus (10).