Counter-Rotating Wind Turbine Blades with Ground-Level Generator

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Solution Overview

Problem

Conventional wind energy systems face issues such as large tower and structure requirements, high maintenance costs, fluctuating energy production, mechanical drag, vibration, asymmetrical torque, lack of energy storage, and limited placement options due to their design, which affects reliability and efficiency.

Innovation Solution

A wind energy system featuring a cowling with counter-rotating inner and outer rotor blades, a dynamic telescopic tower, and a hybrid power generation system using hydraulic or pneumatic energy storage to stabilize energy output, along with a bat deterrence system, enabling efficient energy capture and storage while reducing maintenance needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a conventional wind turbine uses a horizontal axis turbine with a gearbox and generator in the nacelle, then electrical power can be generated, but the tower and associated structure become larger and more complex

Engineering Contradiction:
Improveelectrical power generationVSAvoidtower and structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts the gearbox and generator from the nacelle and relocates them to ground level. The rotor shaft is coupled directly to the generator without a gearbox, eliminating the need for complex mechanical transmission components in the elevated nacelle structure. This extraction principle resolves the contradiction by maintaining power generation capability while significantly reducing tower and structural complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a flexible coupling mechanism and ground-level transmission system as intermediaries between the rotor and generator. Instead of direct rigid coupling in the nacelle, the system uses flexible couplings and ground-based gear trains to transmit power, allowing the nacelle to be simpler while maintaining efficient power transmission to the generator at ground level.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the gearbox and generator are located on top of a fixed tower, then power generation is achieved, but maintenance cost and complexity become significant

Engineering Contradiction:
Improvepower generationVSAvoidmaintenance
Core Design Contradiction:
PowerVSEase of repair

Solution Approach 1:

The patent extracts the generator and gearbox from the elevated nacelle position and relocates them to ground level where they are easily accessible for maintenance. This extraction resolves the contradiction by maintaining power generation function while dramatically improving ease of repair and reducing maintenance complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system incorporates automated monitoring and diagnostic capabilities that allow the turbine to detect and report maintenance needs remotely. The ground-level positioning of critical components enables easier self-maintenance and reduces the need for complex elevated maintenance operations.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If a conventional wind turbine operates with fixed tower height, then installation is simplified, but the turbine cannot adapt to varying wind conditions or load stress

Engineering Contradiction:
ImproveinstallationVSAvoidadaptation to wind conditions
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent implements a dynamically adjustable tower height mechanism that allows the turbine to raise or lower the rotor assembly based on wind conditions, load requirements, and maintenance needs. This dynamic adjustment capability resolves the contradiction by maintaining ease of installation through modular design while providing adaptability to varying operational conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameter of tower height to optimize performance under different conditions. The tower can be adjusted to different heights or configurations based on wind speed, direction, and electrical load requirements, resolving the contradiction between simple installation and operational adaptability.

Inventive Principle:
Principle #35Parameter changes

4Power

If the electrical machine and gearbox are fully processed in the nacelle, then power generation is achieved, but the system requires larger tower structure

Engineering Contradiction:
Improvepower generationVSAvoidtower
Core Design Contradiction:
PowerVSLength of stationary object

Solution Approach 1:

The patent extracts the generator and gearbox from the nacelle and relocates them to ground level, eliminating the need for a large elevated structure to house these components. This extraction resolves the contradiction by maintaining full power generation capability while significantly reducing the size and length of the tower structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses flexible power transmission mechanisms and ground-level coupling systems as intermediaries to connect the rotor to the ground-based generator. This intermediary approach allows power generation to occur without requiring the generator to be positioned high in the tower, thus reducing tower length and structure size.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a stable and efficient energy output, reduces maintenance costs, and allows for flexible placement, overcoming the limitations of conventional wind turbines by using counter-rotating blades and energy storage to smooth out wind fluctuations.

Implementation Method 1

A wind energy system featuring a cowling with counter-rotating inner and outer rotor blades

Methodology Applied
Scientific EffectWind power: Wind Power

Implementation Method 2

counter-rotating inner and outer rotor blades

Methodology Applied
Scientific EffectCounter-rotation: Angular Momentum Conservation

Implementation Method 3

hybrid power generation system using hydraulic or pneumatic energy storage to stabilize energy output

Methodology Applied
Scientific EffectHydraulic energy storage: Hydraulic Accumulator

Implementation Method 4

hybrid power generation system using hydraulic or pneumatic energy storage

Methodology Applied
Scientific EffectPneumatic energy storage: Compression

Implementation Method 5

dynamic telescopic tower

Methodology Applied
Scientific EffectTelescopic mechanism: Mechanical Advantage

Implementation Method 6

cowling surrounded by a diffuser

Methodology Applied
Scientific EffectDiffuser effect: Diffusion

Implementation Method 7

cowling surrounded by a diffuser

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Data Source

PatentEP2844867B1Wind energy system and method for using same
Publication Date: 2016.02.17 LGT ADVANCED TECH LTD
  • EP2844867B1 patent drawingFigure 1
  • EP2844867B1 patent drawingFigure 2
  • EP2844867B1 patent drawingFigure 3

AI summary

A wind energy system comprising a wind turbine comprising a cowling surrounded by a diffuser and a plurality of inner rotor blades located inside of the cowling that rotate about an inner hub, a plurality of outer rotor blades positioned between the diffuser and the cowling that are counter-rotating relative to the plurality of inner rotor blades, a drive mechanism located within the inner rotor hub, a dynamic telescopic tower, and a tower support that connects the wind turbine to the dynamic telescopic tower.