Countercurrent Adsorption Filter for Micropollutant Removal

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Solution Overview

Problem

Current water purification methods, such as advanced oxidation processes, membrane-based filter plants, and conventional activated carbon systems, are inefficient and costly, with issues like high energy consumption, complex maintenance, biological growth, and limited selectivity, leading to inadequate removal of microcontaminants like pharmaceuticals and industrial chemicals from wastewater and drinking water.

Innovation Solution

A countercurrent filter apparatus with a continuous regeneration system, where water and adsorption material flow in opposite directions, allowing for continuous exchange and regeneration of adsorption material, enhancing filter efficiency and extending operating times while reducing costs and space requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If conventional activated carbon systems are used for water purification, then adsorption of contaminants occurs, but the service life is limited and regeneration is difficult

Engineering Contradiction:
Improveservice life of filter apparatusVSAvoidcomplexity of regeneration system
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The patent inverts the conventional filtration approach by implementing countercurrent flow where water flows upward through the adsorption bed while spent adsorption material is removed from the bottom and fresh material is added at the top. This inversion enables continuous operation and simplifies regeneration by allowing spent material to be easily extracted and replaced without shutting down the system

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent achieves continuous purification by maintaining a multi-layer adsorption bed where fresh, spent, and regenerating layers coexist. Water continuously passes through the fresh and partially spent layers while the spent layer is continuously removed and replaced, eliminating downtime and maintaining uninterrupted contaminant removal

Inventive Principle:
Principle #20Continuity of useful action

2Reliability

If advanced oxidation processes are used, then microcontaminants are removed, but energy consumption is high

Engineering Contradiction:
Improveremoval efficiency of microcontaminantsVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces energy-intensive advanced oxidation processes with a mechanical/physical adsorption system using activated carbon or similar materials. The countercurrent flow mechanism enables highly efficient contaminant removal through adsorption without requiring high energy input, achieving reliable microcontaminant removal through mass transfer rather than oxidative degradation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If membrane-based filter plants are used, then filtration occurs, but maintenance is complex and biological growth is problematic

Engineering Contradiction:
Improvefiltration efficiencyVSAvoidmaintenance requirements
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a dynamic adsorption bed system where the adsorption material can be continuously moved, replaced, and regenerated. Unlike static membrane systems that are susceptible to biological fouling and require complex maintenance, the dynamic countercurrent system allows spent material to be easily removed and replaced, simplifying maintenance and preventing biological growth through continuous material exchange

Inventive Principle:
Principle #15Dynamics

4Reliability

If conventional filter apparatus are used, then water is purified, but operating times are limited and efficiency is reduced

Engineering Contradiction:
Improvepurification effectivenessVSAvoidoperating time and filtering rate
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent divides the adsorption bed into multiple functional layers including fresh adsorption material, partially spent material, and spent material being removed. This segmentation allows different zones to perform different functions simultaneously, enabling continuous operation at high filtering rates while maintaining effective purification throughout the entire water flow path

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the service life and efficiency of the filter apparatus, achieving high superficial velocities and filtering rates, ensuring continuous operation with reduced energy consumption and environmental impact, and effectively removing trace substances and micropollutants from water.

Implementation Method 1

a countercurrent filter apparatus (1), especially countercurrent adsorption filter column, for treatment of water (W) and for uptake, storage and release, especially continuous uptake, storage and release, of at least one preferably particulate adsorption material (AK)

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10093555B2Counter current filter apparatus for treatment or purification of water
Publication Date: 2018.10.09 BLUCHER GMBH
  • US10093555B2 patent drawing
  • US10093555B2 patent drawing
  • US10093555B2 patent drawing

AI summary

The present invention relates to a method for treatment and/or purification of water, in particular wastewater or drinking water, preferably for the adsorptive removal of inorganically or organically-based, impurities, such as trace substances and/or micropollutants, wherein, in a counterflow filter device, e.g. a counterflow adsorption filter column, the water that is to be treated and/or that is to be purified firstly, and, secondly, an, in particular particulate, adsorption material are conducted in a counterflow direction. In particular, a procedure is followed in such a manner that the water to be treated and/or purified is passed through a bed of the adsorption material present in the counterflow filter device for the adsorptive removal of impurities and the bed is exchanged and regenerated by preferably continuous removal and supply of the adsorption material in counterflow to the water that is to be treated and/or that is to be purified.