Aircraft Countermeasure Sequencer for Multi-Source Expendable Firing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current Countermeasure Dispenser Systems (CMDS) are limited by having only two fire sources operating at a 50% duty cycle, restricting the rate at which expendables can be fired and being unable to adapt to different expendables requiring varying voltages, while also being susceptible to misfires due to undesired electrical pulses.

Innovation Solution

A sequencer system with multiple fire sources, programmable logic, and digital-to-analog converters that generate customizable firing waveforms for various expendables, allowing for simultaneous or sequential firing of multiple expendables and reducing misfire risks by adapting to different voltage requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If only two fire sources are used operating at 50% duty cycle, then the system is simpler, but the firing rate of expendables is limited

Engineering Contradiction:
Improvefiring rateVSAvoidnumber of fire sources
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system divides the firing function into multiple independent fire sources (at least three), each capable of operating independently. This segmentation allows simultaneous or sequential firing of multiple expendables, increasing the overall firing rate without requiring a single complex high-power source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system includes a programmable sequencer that prepares and coordinates firing sequences in advance. The sequencer can pre-program multiple expendables to fire simultaneously or in rapid succession, enabling high firing rates without requiring continuous manual intervention or complex real-time control logic.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If a single current source is used, then the system is simpler, but it cannot adapt to different expendables requiring different voltages

Engineering Contradiction:
Improvevoltage adaptabilityVSAvoidsystem configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Each fire source is designed with programmable voltage output capabilities, allowing a single fire source to serve multiple types of expendables with different voltage requirements. The sequencer can configure each fire source to output the appropriate voltage for the connected expendable, making the system universally compatible with various expendable types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses programmable logic to dynamically adjust the output voltage of each fire source based on the specific expendable being fired. This dynamic adaptation allows the system to switch between different voltage levels and firing sequences without physical reconfiguration, enhancing versatility while maintaining a fixed hardware architecture.

Inventive Principle:
Principle #15Dynamics

3Duration of action of stationary object

If simple fire sources are used, then the system is more reliable against misfire, but the duty cycle is limited to 50%

Engineering Contradiction:
Improveduty cycleVSAvoidmisfire susceptibility
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

With at least three fire sources capable of operating independently, the system can maintain continuous firing capability without requiring 50% duty cycle limitations. While one fire source is cooling down or resetting, others can continue to fire expendables, ensuring continuous operational capability and eliminating the duty cycle bottleneck.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system incorporates multiple fire sources as a form of redundancy and fail-safe mechanism. If one fire source experiences a misfire or requires extended cooling time, other fire sources are available to compensate, cushioning against the reliability issues that would otherwise force duty cycle limitations.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Adaptability or versatility

If multiple adaptable fire sources are implemented, then firing flexibility increases, but the system becomes more complex

Engineering Contradiction:
Improvepayload adaptabilityVSAvoidfire source configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The programmable sequencer acts as an intermediary between the control system and multiple fire sources. It manages the complexity of coordinating multiple adaptable fire sources by providing a unified control interface and internal logic that handles voltage matching, timing sequences, and fire source selection, shielding the user from the underlying system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables higher firing rates and adaptability to different expendables, reducing misfire occurrences and enhancing the effectiveness of countermeasure dispensing in aircraft defense systems.

Implementation Method 1

an output analog signal from the circuit card assembly that fires the expendable, wherein parameters of the output analog signal correspond to parameters of a digital waveform

Methodology Applied
Scientific EffectDigital-to-analog conversion:

Data Source

PatentUS11901893B2Apparatus and control of a single or multiple sources to fire countermeasure expendables on an aircraft
Publication Date: 2024.02.13 BAE SYSTEMS INFORMATION ANDELECTRONIC SYSTEMS INTEGRATION INC
  • US11901893B2 patent drawing
  • US11901893B2 patent drawing
  • US11901893B2 patent drawing

AI summary

A sequencer for use with a countermeasure defense system includes an input signal indicative of firing an expendable, a circuit card that receives the input signal indicative of firing the expendable and an output analog signal from the circuit card that fires the expendable. The parameters of the output analog signal correspond to parameters of a digital waveform.