Countertop cooking system

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Solution Overview

Problem

Existing countertop cooking systems, such as toaster ovens, face challenges in evenly cooking multiple layers of food due to uneven radiation distribution, with the middle area receiving less radiation and traditional convection ovens experiencing hotspots and uneven air circulation.

Innovation Solution

A cooking system with a housing that includes a convection heater and air movement device, where a fan shroud separates the cooking and convecting chambers, allowing for full-height air flow and reducing spin, ensuring even air distribution across the cooking chamber.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If traditional convection fans are used to circulate air, then air circulation is improved, but hotspots and uneven cooking occur due to spin and limited air movement volume

Engineering Contradiction:
Improveair circulation speedVSAvoidcooking uniformity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent divides the single convecting chamber into multiple segments (first convecting chamber, second convecting chamber, third convecting chamber) with separate air movement devices. This segmentation allows independent control of air flow in different zones, eliminating the spin effect and hotspots that occur with a single fan, while maintaining high air circulation speed for efficient cooking.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If small convection fans are used, then device complexity is reduced, but air movement volume and velocity are insufficient for even cooking

Engineering Contradiction:
Improvefan system complexityVSAvoidair movement volume
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent merges multiple air movement devices into a coordinated system that operates together to move large volumes of air. By combining several fans in different chambers, the system achieves high total air movement volume and velocity without requiring a single oversized fan, balancing device complexity with effective air circulation for even cooking.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures even cooking without the need to reposition food, eliminating hotspots and achieving uniform heating by directing heated air evenly between the top and bottom layers, resulting in more consistent cooking results.

Implementation Method 1

a convection heater including an air movement device and a convection heating element for heating an air flow moved by the air movement device

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

the top layer receives radiation from one or more heating elements at the top of the cooking system and the bottom layer receives radiation from one or more heating elements at the bottom of the cooking system

Methodology Applied
Scientific EffectRadiation: Radiation

Data Source

PatentEP3945250A1Countertop cooking system
Publication Date: 2022.02.02 SHARKNINJA OPERATING LLC
  • EP3945250A1 patent drawingFigure 1
  • EP3945250A1 patent drawingFigure 2
  • EP3945250A1 patent drawingFigure 3

AI summary

A cooking system positionable on a support surface including a housing including at least a top wall, bottom wall, and side walls, said housing defining a hollow chamber including a cooking chamber and a convecting chamber. A convection heater is disposed within the convecting chamber. At least one fluidly communicable opening extends between the convecting chamber and the cooking chamber. The at least one fluidly communicable opening fully extends between the top wall and the bottom wall of the housing.