Coupled Power and Control Cable for Simpler Lighting Installation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing lighting systems often require separate power and control cables, leading to complexity and confusion during installation, especially when multiple fixtures and control devices are involved.

Innovation Solution

A coupled power and control cable system that integrates a power cable and a control cable under a single overall jacket, featuring distinct indicators to differentiate between the two, simplifying installation by allowing a single cable to be pulled and connected to fixtures and control devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate power and control cables are used for LED lighting fixtures, then power transmission and control signal transmission can be achieved independently, but installation complexity increases and confusion occurs during installation and operation

Engineering Contradiction:
Improveindependent power and control transmissionVSAvoidcable installation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines separate power cables and control cables into a single coupled cable assembly, where the power cable and control cable are mechanically coupled together. This merging reduces installation complexity by allowing both cables to be pulled and installed as one unit, while maintaining independent electrical functionality for power transmission and control signal transmission.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If separate power and control cables are used, then cable functions are distinct, but installation time and labor increase due to handling multiple cables

Engineering Contradiction:
Improvecable function distinctionVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The coupled cable assembly merges power and control cables into a single installable unit, reducing installation time by eliminating the need to handle and pull separate cables independently. The mechanical coupling allows both cables to be installed simultaneously while maintaining clear functional distinction through physical separation within the assembly.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coupled cable assembly segments the power cable and control cable as distinct components within the same assembly, allowing them to be pulled together but remain separately identifiable and connectable. This segmentation maintains functional distinction while enabling efficient joint installation.

Inventive Principle:
Principle #1Segmentation

3Reliability

If multiple cables are used for power and control, then electrical separation is maintained, but confusion occurs in environments with multiple fixtures and control devices

Engineering Contradiction:
Improveelectrical separationVSAvoidcable identification ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By coupling the power cable and control cable together in a fixed assembly, the invention ensures that operators always know which cables are paired together, eliminating confusion in environments with multiple fixtures. The mechanical coupling provides a consistent physical relationship that aids identification while maintaining electrical separation for reliable operation.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12597537B1Coupled power and control cable
Publication Date: 2026.04.07 SOUTHWIRE CO LLC
  • US12597537B1 patent drawing
  • US12597537B1 patent drawing
  • US12597537B1 patent drawing

AI summary

Energy and a control signal may be provided using a coupled power and control cable. The coupled power and control cable may comprise a power cable, a control cable, and an overall jacket. The power cable may be connected between a switch and a fixture and may provide energy to the fixture from the switch. The control cable may be connected between the control circuit and the fixture and may provide the control signal to the fixture from the control circuit. The power cable and the control cable may be disposed beneath the overall jacket.