Coupled Inductor Buck Converter On-Time Modulation

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Solution Overview

Problem

Existing regulator circuits in computing systems face challenges with clock latency and subharmonics in multi-phase designs, leading to limited response time to load current changes and increased area consumption and cost due to the use of large capacitors.

Innovation Solution

The system employs inductively coupled inductors with a driver circuit and control circuit to manage charging and discharging periods based on current levels and coupling coefficients, reducing clock latency and subharmonics, and optimizing regulator performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If multi-phase regulator designs are used to improve response time to load current changes, then response time is improved, but clock latency and subharmonics increase

Engineering Contradiction:
Improveresponse timeVSAvoidclock latency and subharmonics
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent combines multiple inductor windings into a single coupled inductor component, where the inductors share a common magnetic core. This merging approach allows multi-phase operation while reducing clock latency and subharmonics through synchronized magnetic coupling, thereby improving response time without compromising reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements control circuitry that monitors the coupled inductor currents and adjusts switching signals to maintain synchronized operation. This feedback mechanism ensures that the multi-phase regulator operates without clock latency issues and subharmonics, while maintaining fast response time to load current changes

Inventive Principle:
Principle #23Feedback

2Area of stationary object

If large capacitors are used in regulator circuits to reduce area consumption, then area consumption is reduced, but cost increases

Engineering Contradiction:
Improvearea consumptionVSAvoidcost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent changes the electrical parameters of the regulator circuit by using coupled inductors with specific coupling coefficients and optimized winding configurations. This allows the use of smaller capacitor values while maintaining stable operation, thereby reducing both area consumption and manufacturing cost

Inventive Principle:
Principle #35Parameter changes

3Speed

If coupled inductors with inductive coupling are used to manage charging periods, then response time is enhanced, but device complexity increases

Engineering Contradiction:
Improveresponse timeVSAvoiddevice complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent merges multiple inductor functions into a single coupled inductor component with shared magnetic core and integrated windings. This consolidation reduces device complexity by eliminating separate inductor components while maintaining the fast response time benefits of inductive coupling for managing charging periods

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances response time, reduces area consumption, and lowers costs by effectively managing voltage levels and improving regulator performance in computing systems.

Implementation Method 1

a first and a second inductor are inductively coupled to each other

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10425009B2On-time modulation for phase locking in a buck converter using coupled inductors
Publication Date: 2019.09.24 APPLE INC
  • US10425009B2 patent drawing
  • US10425009B2 patent drawing
  • US10425009B2 patent drawing

AI summary

A regulator circuit that employs coupled inductors with on-time modulation is disclosed. The regulator circuit includes a driver circuit coupled via first and second inductors to a power supply node of a load circuit, and may charge the power supply node via the first inductor for a first charging period, and charge the power supply node via the second inductor for a second charging period. A control circuit may determine durations of the first and second charging periods using respective pluralities of currents.