Magnetically Coupled Inductor Power Circuit for Noise Suppression

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional power circuits that use interleaving methods to reduce noise frequencies fail to effectively suppress noise components equal to even multiples of the switching frequency, leading to increased circuit size and complexity, and potential malfunctions due to noise propagation.

Innovation Solution

A power circuit design that includes magnetically coupled inductors and a bypass capacitor, with a control circuit performing interleaving switching control, allowing for the cancellation of noise frequencies equal to odd multiples and even multiples of the switching frequency, thereby reducing normal mode noise effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If additional noise reduction measures are added, then noise suppression improves, but circuit complexity increases

Engineering Contradiction:
Improvenoise suppressionVSAvoidcircuit complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent makes the switching control circuit perform multiple functions: it simultaneously achieves power factor correction and noise reduction across multiple frequency components. By controlling two phases with different frequencies, the same control circuit handles both the primary power conversion function and the secondary noise suppression function, avoiding the need for separate dedicated noise filtering circuits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of stationary object

If circuit size is reduced, then compactness improves, but noise filtering capability may be compromised

Engineering Contradiction:
Improvecircuit sizeVSAvoidnoise filtering capability
Core Design Contradiction:
Volume of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional passive noise filtering components (such as large inductors and capacitors) with an active control approach using multiple switching frequencies. This substitution allows noise reduction to be achieved through control strategy rather than bulky passive components, thereby reducing circuit size while maintaining or improving noise filtering capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed power circuit design significantly reduces noise components across a broader range of frequencies, including those previously unaddressed by conventional methods, leading to a more compact and reliable noise reduction solution.

Implementation Method 1

the first inductor (Lc1) and the second inductor (Lp1) are magnetically coupled to each other

Methodology Applied
Scientific EffectMagnetic coupling: Magnetic Field

Implementation Method 2

a bypass circuit B having a bypass capacitor (Cb1) and a resonant frequency equal to two times a switching frequency (2×fsw)

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS10903737B2Power supply circuit for generating a predetermined voltage and a predetermined current
Publication Date: 2021.01.26 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10903737B2 patent drawing
  • US10903737B2 patent drawing
  • US10903737B2 patent drawing

AI summary

Provided is a power circuit in which a first input terminal is connected to a first end of a second inductor, a second end of the second inductor is connected to a first end of a first reactor, the second end of the second inductor is connected to a first end of a second reactor, the first input terminal is connected to a first end of a first inductor, a second end of the first inductor is connected to a first end of a bypass capacitor, a second end of the bypass capacitor is connected to a second output terminal, the first inductor and the second inductor are magnetically coupled to each other, and a control circuit performs switching control over first and second switching elements, using an interleaving method.