Coupled Inductor Wireless Power Transfer via Sine Wave Resonance

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Solution Overview

Problem

Existing coupled inductor systems for wireless power and data transfer face inefficiencies in energy transfer, leading to excess heat and limited maximum power transfer capability due to the use of square waves, which result in wasted energy and radiated emissions at harmonic frequencies.

Innovation Solution

The system employs a primary side coil driven by a sine wave generator with adjustable frequency and amplitude, using Class D or Class G amplifiers to minimize frequency bandwidth and optimize power transfer, along with feedback mechanisms to determine the resonant frequency for efficient energy transfer and data transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If square waves are used to drive the primary coil, then power transfer can be achieved, but energy efficiency deteriorates due to wasted energy at harmonic frequencies

Engineering Contradiction:
Improveenergy efficiencyVSAvoidradiated emissions at harmonic frequencies
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent changes the waveform parameter from square wave to sine wave to eliminate harmonic frequencies. The sine wave generator produces a pure sinusoidal output that resonates with the secondary coil's resonant frequency, avoiding the generation of harmful harmonic emissions and improving energy efficiency by transferring power only at the fundamental frequency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs periodic sinusoidal action at the resonant frequency of the secondary coil. By driving the primary coil with a sine wave at the same frequency as the secondary coil's resonance, the system achieves efficient energy transfer through resonant coupling, minimizing energy loss and avoiding harmonic distortion.

Inventive Principle:
Principle #19Periodic action

2Adaptability or versatility

If the system operates at fixed frequency, then circuit design is simplified, but adaptability deteriorates when load conditions change

Engineering Contradiction:
Improveadaptability to load changesVSAvoidfrequency control complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms that monitor the secondary coil's resonant frequency and adjust the primary coil's driving frequency accordingly. This feedback loop ensures the system maintains optimal resonant coupling conditions even when load conditions change, improving adaptability while managing complexity through automated frequency tracking.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic frequency adjustment where the operating frequency is not fixed but varies to track the resonant frequency of the secondary coil under different load conditions. This dynamic adaptation allows the system to maintain maximum efficiency across varying operational scenarios.

Inventive Principle:
Principle #15Dynamics

3Power

If high power is transferred wirelessly, then power delivery capability is improved, but heat generation increases reducing system reliability

Engineering Contradiction:
Improvepower transfer capabilityVSAvoidheat generation
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent utilizes resonant oscillation at the natural frequency of the secondary coil to achieve efficient power transfer. By matching the driving frequency to the resonant frequency, the system achieves maximum power transfer with minimal energy loss, thereby reducing heat generation even at high power levels.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent exploits the phase relationship between the primary and secondary coils at resonant frequency to achieve efficient energy transfer. When the coils are tuned to the same resonant frequency, the phase difference minimizes reactive power and maximizes real power transfer, reducing wasted energy and heat generation.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances power transfer efficiency, reduces waste and emissions, and allows for precise control of voltage amplitude, enabling improved manufacturability and lower costs while supporting data transmission capabilities.

Implementation Method 1

A variable current on a primary coil is used to create a varying magnetic field, and thus a voltage, in a secondary coil

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

Inductive coupling is an effect used to transfer electrical energy from one circuit to an adjacent circuit through inductive coils

Methodology Applied
Scientific EffectInductive coupling: Electromagnetic Induction

Data Source

PatentUS11159053B2Coupled inductor power transfer system
Publication Date: 2021.10.26 TRIUNE SYST LLC
  • US11159053B2 patent drawing
  • US11159053B2 patent drawing
  • US11159053B2 patent drawing

AI summary

Coupled inductor systems are disclosed in which transmitter and receiver inductors, or coils, are coupled in a configuration for wirelessly transferring power and/or data among them. In preferred implementations, the systems are used for transmitting both power and data in pairs of coupled coils. Primary side circuits in preferred embodiments of the systems of the invention employ Class D or Class G amplifiers.