Coupled Interstage Transformer for RF Amplifier Stability and Matching

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Solution Overview

Problem

Current RF power amplifier transistor products face challenges with increased manufacturing cost, complexity, and real estate consumption due to the need for physical connections and DC blocks, which also result in undesirable low frequency signals and stability issues.

Innovation Solution

A device and process utilizing a metal submount with primary and secondary interconnects configured for electromagnetic coupling between transistor dies, eliminating the need for physical connections and DC blocks, and incorporating interdigitated capacitors for improved matching and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a shunt L-C network and DC block are used for interstage matching, then impedance matching is achieved, but manufacturing cost and device complexity increase

Engineering Contradiction:
Improveimpedance matchingVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts and removes the DC block component from the interstage matching network. By using a capacitor-coupled matching network, the DC blocking function is integrated into the coupling mechanism itself rather than requiring a separate DC block component, thereby reducing device complexity while maintaining impedance matching performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the DC blocking function with the interstage coupling function by using capacitors as the coupling mechanism. This combination eliminates the need for separate DC block components and simplifies the overall circuit architecture while achieving both DC isolation and AC signal coupling.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If a shunt L-C network and DC block are used for interstage matching, then impedance matching is achieved, but manufacturing cost increases

Engineering Contradiction:
Improveimpedance matchingVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent extracts and removes the DC block component from the interstage matching network. By using a capacitor-coupled matching network, the DC blocking function is integrated into the coupling mechanism itself rather than requiring a separate DC block component, thereby reducing device complexity while maintaining impedance matching performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the DC blocking function with the interstage coupling function by using capacitors as the coupling mechanism. This combination eliminates the need for separate DC block components and simplifies the overall circuit architecture while achieving both DC isolation and AC signal coupling.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If a shunt L-C network and DC block are used for interstage matching, then impedance matching is achieved, but device real estate consumption increases

Engineering Contradiction:
Improveimpedance matchingVSAvoiddevice real estate
Core Design Contradiction:
Manufacturing precisionVSArea of stationary object

Solution Approach 1:

The patent extracts and removes the DC block component from the interstage matching network. By using a capacitor-coupled matching network, the DC blocking function is integrated into the coupling mechanism itself rather than requiring a separate DC block component, thereby reducing device complexity while maintaining impedance matching performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the DC blocking function with the interstage coupling function by using capacitors as the coupling mechanism. This combination eliminates the need for separate DC block components and simplifies the overall circuit architecture while achieving both DC isolation and AC signal coupling.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If a DC block is used between driver stage and final stage, then stability is provided, but undesirable low frequency signals and gain are not suppressed

Engineering Contradiction:
ImprovestabilityVSAvoidundesirable low frequency signals
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the frequency response characteristics of the interstage network by using a capacitor-coupled matching network instead of a traditional DC block. The capacitive coupling inherently provides frequency-dependent impedance, which naturally attenuates low frequency signals and gain while maintaining stability through proper impedance matching at the operating frequency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces manufacturing costs and complexity, attenuates low frequency signals, and enhances stability and bandwidth by effectively coupling RF signals without physical connections, thereby improving the performance of RF power amplifier transistors.

Implementation Method 1

the set of primary interconnects and the set of secondary interconnects are configured to provide RF signal coupling between the first transistor die and the second transistor die by electromagnetic coupling

Methodology Applied
Scientific EffectElectromagnetic coupling: Electromagnetic Induction

Data Source

PatentUS12068265B2Device having a coupled interstage transformer and process implementing the same
Publication Date: 2024.08.20 MACOM TECH SOLUTIONS HLDG INC
  • US12068265B2 patent drawing
  • US12068265B2 patent drawing
  • US12068265B2 patent drawing

AI summary

A device that includes a metal submount; a first transistor die arranged on said metal submount; a second transistor die arranged on said metal submount; a set of primary interconnects; and a set of secondary interconnects. Additionally, the set of primary interconnects and the set of secondary interconnects are configured to provide RF signal coupling between the first transistor die and the second transistor die by electromagnetic coupling.