Coupled Lock Mechanism to Prevent Vibration-Induced Unlocking

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Solution Overview

Problem

Existing locks for electric vehicles and energy stores are prone to unintentional unlocking due to vibrations or strong accelerations, leading to potential loss of secured items and unauthorized access.

Innovation Solution

A lock mechanism with a coupling element that moves between coupled and decoupled states, allowing manual actuation without direct force application on the latch, and a blocking element to prevent accidental unlocking, enhancing security and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the latch is directly actuated by a strong spring element, then the locking reliability is improved, but the risk of unintentional unlocking during vibration or acceleration increases

Engineering Contradiction:
Improvelocking reliabilityVSAvoidunintentional unlocking during vibration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A coupling element is introduced as an intermediary between the actuation element and the latch. This coupling element can be in a coupled state (transmitting force) or decoupled state (isolating the latch from actuation forces). During vibration or acceleration, the coupling element can decouple, preventing unintentional latch movement while maintaining the spring element's locking function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the actuation element directly moves the latch, then the ease of operation is improved, but the security against unauthorized access is reduced

Engineering Contradiction:
Improveease of unlockingVSAvoidsecurity against unauthorized access
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The coupling element serves as a mediator that must be properly engaged between the actuation element and the latch for unlocking to work. This intermediate coupling mechanism ensures that only authorized actuation through the proper channel can unlock the latch, while direct or unauthorized actuation on the latch itself is prevented.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If a coupling element is added to decouple actuation from latch movement, then the security is improved, but the device complexity increases

Engineering Contradiction:
ImprovesecurityVSAvoidnumber of moving parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coupling element is designed with dynamic characteristics, being movable between a coupled state (when engaged with the latch) and a decoupled state (when disengaged). This dynamic behavior allows a single component to provide both security through decoupling and ease of operation through coupling, without requiring multiple separate mechanisms.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12516550B2Lock
Publication Date: 2026.01.06 ABUS AUGUST BREMICKER SOEHNE KG
  • US12516550B2 patent drawing
  • US12516550B2 patent drawing
  • US12516550B2 patent drawing

AI summary

The invention relates to a lock including a locking mechanism having a latch that is movable between a latched position, which is provided for securing a counter-piece movable relative to the locking mechanism, and an unlatched position provided for releasing the counter-piece, and having an actuation element for manually moving the latch into the unlatched position. The lock furthermore includes a coupling element that can be transferred between a coupled state, in which it is coupled to the latch, and a decoupled state, in which it is movable relative to the latch, and that can be moved from a passive position into an active position by means of the actuation element, wherein the latch can be moved into the unlatched position by a movement of the coupling element, which is in the coupled state, from the passive position into the active position by the actuation element.