Quick Coupler Rotary Wedge Mechanism Minimizes Separation Distance

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Solution Overview

Problem

Existing quick couplers do not effectively minimize the separation distance between a work arm and a work tool, leading to suboptimal leverage and efficiency, and often have complex designs with many components that are prone to wear.

Innovation Solution

A coupler design featuring a rotary wedge member that progressively wedges together two coupling bodies, reducing the separation distance and accommodating wear through a hydraulic rotary actuator system with independently operable wedge members.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional quick coupler designs are used, then the coupling mechanism can detachably connect work tools to primary movers, but the separation distance between work arm and work tool is not minimized, leading to suboptimal leverage

Engineering Contradiction:
Improveseparation distanceVSAvoidleverage efficiency
Core Design Contradiction:
Length of moving objectVSProductivity

Solution Approach 1:

The patent extracts and eliminates unnecessary intermediate components from the coupling mechanism. By using a direct pin reception channel that extends from the open mouth to the closed position, the design removes redundant structural elements that previously increased separation distance, thereby minimizing the gap between work arm and work tool for optimal leverage.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of having the pin travel through a complex multi-stage path, the patent inverts the approach by designing the channel to directly guide the pin from the open mouth to the final closed position in a single continuous path. This reversal of the traditional multi-step engagement process minimizes separation distance and maximizes mechanical efficiency.

Inventive Principle:
Principle #13The other way round (Inversion)

2Reliability

If traditional quick coupler designs with multiple components are used, then the coupling mechanism can provide locking and retention functions, but the complexity of the device increases and it becomes prone to wear

Engineering Contradiction:
Improvewear resistanceVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single integrated channel structure. The channel simultaneously provides pin guidance, retention, and locking functions that in traditional designs would require separate components. This consolidation reduces the number of parts, simplifies the device, and eliminates wear interfaces between multiple moving components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The channel structure is designed to perform multiple functions: it guides the pin during engagement, retains the pin in the closed position, and provides the locking mechanism. This multi-functional design eliminates the need for separate guiding elements, retainers, and locks, thereby reducing component count and improving reliability by minimizing wear-prone interfaces.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP2414595B1Quick coupling device for a works machine
Publication Date: 2013.08.14 CATERPILLAR WORK TOOLS
  • EP2414595B1 patent drawingFigure 1
  • EP2414595B1 patent drawingFigure 2
  • EP2414595B1 patent drawingFigure 3

AI summary

In one aspect of the present invention, a coupling device (10) for securing a primary mover (114) to a work tool (190) may include first (110) and second (112) coupling bodies interconnectable to form a first connecting interface and a second connecting interface spaced apart from the first connecting interface. The coupling device may also include a rotary wedge member (120a) attached to the first coupling body and rotatable to progressively force together the first and second coupling bodies.