Universal Coupling Pin Key With Tethered Illumination for Sewer Cables

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Solution Overview

Problem

Existing mechanical sewer cleaning tools lack a versatile and efficient means to attach and detach components securely, especially in varying sewer cable configurations, and do not provide adequate illumination or cable management during use.

Innovation Solution

The universal coupling pin key, comprising a cotter pin tool with a composite prism structure, a grip with integrated illumination, a retractable tether, and a cable management system, allows secure attachment and detachment of mechanical structures, adjusts to different sewer cable configurations, and provides adjustable reach and illumination for improved usability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing mechanical sewer cleaning tools are used, then the basic cleaning function is provided, but the attachment and detachment of components is insecure and lacks versatility across varying sewer cable configurations

Engineering Contradiction:
Improveadaptability to varying sewer cable configurationsVSAvoidsecurity of attachment and detachment
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The coupling pin key is designed with a universal structure that can attach to different sewer cable configurations through its composite prism structure and multiple engagement surfaces. The tool serves multiple functions: securing cables, illuminating work areas, and providing cable management, making it adaptable across varying configurations while maintaining secure attachment through its specialized geometry

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The coupling pin key employs a composite structure combining different geometric forms (prism shapes, cylindrical elements, and planar surfaces) integrated into a single tool. This composite design allows the tool to engage with various cable configurations while maintaining structural integrity and secure attachment through the synergistic combination of different geometric elements

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If existing mechanical sewer cleaning tools are used, then the cleaning operation can proceed, but adequate illumination and cable management are not provided

Engineering Contradiction:
Improveusability during sewer cleaning operationsVSAvoidcomplexity of integrated functions
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The coupling pin key merges multiple previously separate functions into a single integrated tool: the mechanical coupling function, the illumination function (via integrated LED light source), and the cable management function (via retractable tether). This consolidation improves ease of operation by providing all necessary functions in one tool while managing complexity through integrated design

Inventive Principle:
Principle #5Merging (Combining)

3Ease of operation

If a multifunctional tool with illumination and cable management is created, then usability is improved, but the tool structure becomes more complex

Engineering Contradiction:
Improveadjustable reach and illuminationVSAvoidstructure of the universal coupling pin key
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The coupling pin key incorporates dynamic elements including a retractable tether that can extend and retract to provide adjustable reach, and an integrated illumination system that can be activated as needed. These dynamic features improve usability by allowing adjustment of tool reach and lighting conditions while managing structural complexity through compact, integrated mechanisms

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11131335B1Universal coupling pin key
Publication Date: 2021.09.28 NICALEK EUGENE
  • US11131335B1 patent drawing
  • US11131335B1 patent drawing
  • US11131335B1 patent drawing

AI summary

The universal coupling pin key is a fastening device. The universal coupling pin key forms a detent that attaches a first mechanical structure to a second mechanical structure. The universal coupling pin key further forms a simple tool that dislodges or prys apart a fastened mechanical structure formed from two components. The universal coupling pin key comprises a tool, a grip, a retractable tether, and a cable management system. The tool is the mechanical structure of the universal coupling pin key that fastens and detaches the mechanical structures. The grip is a handle used to manipulate the tool. The retractable tether attaches the tool and the grip to the cable management system. The cable management system deploys and retracts the tether. The cable management system further anchors the universal coupling pin key to an anchor point.