Coupling system for a suction device with electrical plug-in units aligned with each other and guiding contours
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Solution Overview
Problem
Existing suction devices lack a stable, robust, and comfortable coupling system for connecting different components, which affects the reliability and convenience of operation.
Innovation Solution
A coupling system with complementary tubular nozzle and receiving area, along with guide contours and plug-in units, prevents relative movement and ensures reliable electrical and data transmission between components.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a simple coupling system is used to connect components, then the device complexity is reduced, but the stability and reliability of the connection deteriorates
Solution Approach 1:
The patent combines multiple functions into the coupling system: mechanical connection (nozzle and receiving area), electrical connection (plug-in units with contacts), and guiding/alignment (guide contours). This integration of mechanical, electrical, and guiding functions into a single coupling system achieves stable and reliable connections while avoiding the need for separate coupling mechanisms, thereby resolving the contradiction between connection reliability and device complexity.
Solution Approach 2:
The coupling system is designed as a universal interface that simultaneously provides mechanical coupling, electrical power transmission, data transmission, and alignment guidance. The first and second coupling elements each integrate multiple functional components (nozzle, receiving area, plug-in units, guide contours) that work together to achieve multi-functional connection, improving reliability without proportionally increasing complexity.
2Ease of operation
If the nozzle protrudes significantly to ensure proper connection, then the ease of operation is improved, but the risk of damage to electrical contacts increases
Solution Approach 1:
The guide contours are positioned to engage first during the connection process, performing the preliminary action of guiding and aligning the coupling elements before the nozzle fully protrudes and makes contact. This preliminary alignment ensures that subsequent connection actions occur with proper positioning, reducing the risk of damage while maintaining ease of operation.
Solution Approach 2:
The guide contours act as an intermediary mechanism between the operator and the electrical contacts. They provide the initial guidance and alignment function, mediating the connection process so that the electrical contacts are engaged only after proper alignment is achieved, thereby reducing damage risk while maintaining operational convenience.
3Reliability
If guide contours extend far into the receiving area to prevent rotation, then the reliability of connection is improved, but the device complexity increases
Solution Approach 1:
The guide contours are merged with the plug-in units and electrical contact structure, forming an integrated component rather than a separate mechanism. This combination achieves rotation prevention functionality while utilizing the existing structural elements of the coupling system, thereby improving reliability without proportionally increasing device complexity.
Data Source
Figure 1a
Figure 1b~2a
Figure 2b~3a
AI summary
A coupling system (140) for connecting different suction air-conducting components (110, 120, 130) of a suction device (100) is described. The coupling system (140) comprises a first coupling element (141) with a tubular connecting piece (214) and a second coupling element (142) with a tubular receiving area (224) for the connecting piece (214). The first coupling element (141) further comprises a first plug-in unit (211, 212), and the second coupling element (142) comprises a second plug-in unit (221, 222) which is designed to form an electrically conductive plug connection with the first plug-in unit (211, 212) of the first coupling element (141). The nozzle (214) has a guide contour (331) facing the first plug-in unit (211, 212), and the second coupling element (142) has a complementary guide contour (431) facing the second plug-in unit (221, 222).