Covalently Bound Drug Particles on Prosthetic Patches

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Solution Overview

Problem

Current prosthetic patches used in vascular surgeries face challenges such as restenosis, neointimal hyperplasia, and anastomotic aneurysm formation due to inadequate drug delivery and systemic toxicity from existing formulations, which require improved localized and sustained delivery of active agents without systemic side effects.

Innovation Solution

Development of composite prosthetic patches with covalently bound particles encapsulating therapeutic agents, such as rapamycin and TGF-β1, using biodegradable polymers like PLGA, which release agents at a controlled rate to prevent neointimal hyperplasia and aneurysm formation, while minimizing systemic toxicity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional prosthetic patch materials (synthetic polymers, pericardiums) are used, then structural integrity and ease of manufacture are improved, but restenosis, neointimal hyperplasia, and thrombosis occur due to lack of localized drug delivery

Engineering Contradiction:
Improveprevention of restenosis and neointimal hyperplasiaVSAvoidstructure of prosthetic patch
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The prosthetic patch combines synthetic polymer base material with covalently bound drug-loaded particles (PLGA, chitosan, gelatin) to create a composite structure that provides both mechanical integrity and localized sustained drug delivery capability, preventing restenosis and neointimal hyperplasia

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patch incorporates drug-loaded particles at specific locations and densities on the patch surface and within its structure, creating localized zones of therapeutic agent delivery that target specific areas prone to restenosis and neointimal hyperplasia without affecting the overall structural properties

Inventive Principle:
Principle #3Local quality

2Reliability

If oral administration of rapamycin is used to suppress neointimalhyperplasia, then therapeutic effect is improved, but systemic toxicity occurs including fever, anemia, and capillary leak syndrome

Engineering Contradiction:
Improvesuppression of neintimalhyperplasiaVSAvoidsystemic toxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system delivers rapamycin locally at the vascular graft site through covalently bound particles on the prosthetic patch, concentrating the therapeutic effect where needed while avoiding systemic circulation and associated toxicities such as fever, anemia, and capillary leak syndrome

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The prosthetic patch with covalently bound particles acts as an intermediary carrier that releases rapamycin locally at the implantation site, mediating between the drug and the target tissue while preventing systemic distribution and associated harmful effects

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If slow-release formulations of rapamycin are used, then systemic toxicity is reduced, but restenosis inhibition is inconsistent and insufficient

Engineering Contradiction:
Improvesystemic toxicityVSAvoidinhibition of restenosis
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system provides concentrated local delivery of rapamycin at the vascular graft site through covalently bound particles, ensuring sufficient therapeutic concentration for reliable restenosis inhibition while maintaining slow release kinetics to minimize systemic toxicity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system changes the delivery parameters by using covalent bonding to achieve sustained release over the critical healing period (days to weeks), optimizing both the release rate and local concentration to reliably prevent restenosis while maintaining low systemic exposure

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If unbound pharmaceuticals are applied to wet prosthetic patches, then ease of application is improved, but drug detachment occurs during storage and application leading to inconsistent dosing

Engineering Contradiction:
Improveapplication of pharmaceuticalsVSAvoidbinding of pharmaceuticals to patch
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The system replaces mechanical/adhesive binding with covalent chemical bonding between the particles and the prosthetic patch, creating a stable, irreversible attachment that prevents drug detachment during storage and application while maintaining ease of use

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The prosthetic patch is formulated as a composite material with covalently bound drug-loaded particles integrated into the polymer matrix, ensuring stable drug retention during storage and application while maintaining the flexibility and ease of handling of the original patch material

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The patches effectively deliver active agents locally, reducing restenosis and aneurysm formation by controlling the release of therapeutic agents, thereby improving vascular health and minimizing adverse effects.

Implementation Method 1

particles encapsulating therapeutic agents, such as rapamycin and TGF-β1, using biodegradable polymers like PLGA, which release agents at a controlled rate

Methodology Applied
Scientific EffectBiodegradation: Decomposition (biological)

Data Source

PatentUS10449269B2Particle conjugated prosthetic patches and methods of making and using thereof
Publication Date: 2019.10.22 YALE UNIVERSITY
  • US10449269B2 patent drawing
  • US10449269B2 patent drawing
  • US10449269B2 patent drawing

AI summary

Composite prosthetic patches with covalently bound particles for controlled drug release, and methods of making and using thereof, have been developed. The particles may encapsulate one or more therapeutic, prophylactic or diagnostic agent(s). Generally, the prosthetic patches are decellularized extracellular matrix such as bovine or porcine pericardium or synthetic polymeric materials. The size of the particles ranges from between 1 nm and 1000 μm, preferably from between 10 nm and 500 nm. In some embodiments, the agent is a therapeutic agent for treatment of neointimal hyperplasia. In other embodiments, the agent is a therapeutic agent for suppressing or resolving inflammation. In yet other embodiments, the agent is a therapeutic for mitigating scarring.