Cover Attachment Mechanism for Image Forming Apparatus

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Solution Overview

Problem

In image forming apparatuses, the existing lock mechanisms for covers can easily release during frequent opening and closing, leading to damage when a large force is applied during maintenance, as the engaging strength is increased to firmly fix the cover during usual use.

Innovation Solution

The design incorporates a cover with a first protrusion extending towards the front surface and a second protrusion extending towards the side surface, with a main body featuring an engaging portion and an inclined groove portion that allows the second protrusion to be inserted and extracted, preventing excessive force application during detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the engaging strength between the claw portion and engaged portion is increased to firmly fix the cover during usual use, then the cover can be securely attached, but a large force is applied to the claw portion and engaged portion during maintenance detachment, causing member damage

Engineering Contradiction:
Improveattachment stabilityVSAvoidmember strength
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The engagement mechanism is divided into two independent systems: a first engagement mechanism (claw portion and engaged portion) for securing the cover during usual use, and a second engagement mechanism (first protrusion with first engaging portion, second protrusion with second engaging portion) for maintenance detachment. This segmentation allows each mechanism to be optimized for its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cover is designed with predetermined breakable portions that can be easily broken or deformed to release the second engagement mechanism during maintenance. This preliminary design of a weak link allows for easy cover removal without applying large forces to the main engagement components, preventing member damage while maintaining secure attachment during normal use.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If the cover is frequently opened and closed during usual use, then accessibility and operation are improved, but the engaged state between the claw portion and engaged portion can be easily released, compromising attachment stability

Engineering Contradiction:
Improvecover operation easeVSAvoidengagement stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The engagement mechanism is divided into two independent systems: a first engagement mechanism (claw portion and engaged portion) for securing the cover during usual use, and a second engagement mechanism (first protrusion with first engaging portion, second protrusion with second engaging portion) for maintenance detachment. This segmentation allows each mechanism to be optimized for its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cover have different engagement characteristics: the first engagement mechanism provides strong, stable attachment for frequent operation, while the second engagement mechanism with breakable portions provides easy release for maintenance. This local differentiation of engagement properties allows the cover to satisfy both frequent operation needs and maintenance needs.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11281151B2Image forming apparatus having cover
Publication Date: 2022.03.22 BROTHER KOGYO KK
  • US11281151B2 patent drawing
  • US11281151B2 patent drawing
  • US11281151B2 patent drawing

AI summary

An image forming apparatus includes a main body and a cover including a first surface part and a second surface part. The cover includes a first protrusion formed on the first surface part and extending in a first direction and a second protrusion formed on the second surface part and extending in a second direction perpendicular to the first direction. The main body includes an engaging portion engaged with the first protrusion and a groove portion formed along the side surface part and having an opening that opens the front surface part so that the second protrusion is capable of being inserted into and extracted from the main body in the first direction. The groove portion has a portion inclined in a manner that the groove portion is located at a further upper side in a vertical direction as the groove portion becomes closer to the front surface part.