Aerosol Device Cover Element Guide Cavity Sealing

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Solution Overview

Problem

Known electrically operated smoking systems face contamination issues due to accidental opening of the sliding cover element, which can allow dirt and foreign objects to enter the heater chamber, potentially damaging the device.

Innovation Solution

An aerosol-generating device with a cover element that moves between closed and open positions, utilizing a guide element and elastic bias to ensure secure sealing and minimize clearance between the cover element and housing, providing a compact sliding mechanism and haptic feedback for precise positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a sliding cover element is used to cover the aperture when not in use, then the device appearance is improved and protection is provided, but the risk of accidental opening and contamination increases

Engineering Contradiction:
Improvecontamination riskVSAvoidaccidental opening risk
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

A guide element is introduced as an intermediary component between the cover element and housing. This guide element features a cavity that receives and guides the cover element, ensuring it moves along a controlled path and maintains proper engagement with the sealing surface, thereby preventing accidental opening while preserving protective function

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention replaces complex mechanical locking mechanisms with a simplified system based on precise geometric guidance and elastic biasing. The guide element's cavity shape and the cover element's corresponding features create a self-guiding mechanism that eliminates the need for additional locks or complex engagement systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the cover element is designed to slide freely for easy operation, then ease of use is improved, but sealing performance and protection deteriorate

Engineering Contradiction:
Improvecover element operationVSAvoidsealing performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

Complex mechanical retention systems are replaced with a streamlined design where the guide element's cavity geometry provides automatic guidance and positioning. The cover element slides freely along the guided path while the elastic bias ensures continuous contact with the sealing surface, maintaining both ease of operation and sealing reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention uses elastic biasing to dynamically adjust the contact force between the cover element and sealing surface. This elastic force ensures consistent sealing pressure throughout the cover element's travel, maintaining reliable sealing while allowing smooth, unimpeded operation

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If a compact sliding mechanism is used, then device size is reduced, but the guide element may become exposed to damage or contamination

Engineering Contradiction:
Improvedevice sizeVSAvoidguide element exposure to contamination
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The guide element is nested within the housing structure, with its cavity positioned such that it receives the cover element from the interior side. This nested arrangement protects the guide element's critical surfaces from external contamination and damage while maintaining the compact overall device dimensions

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20240156160A1Aerosol-generating device comprising cover element with cavity
Publication Date: 2024.05.16 PHILIP MORRIS PRODUCTS SA
  • US20240156160A1 patent drawing
  • US20240156160A1 patent drawing
  • US20240156160A1 patent drawing

AI summary

An aerosol-generating device is provided, including a housing having an aperture to receive an aerosol-generating article; and a cover element configured for movement with respect to the housing between closed and open positions, in which, in the closed position, the cover element at least partially covers the aperture and, in the open position, the aperture is at least partially uncovered, the cover element forming a cover element cavity, a guide element protruding from the housing and being received in the cover element cavity, the guide element including a leg extending from an inside of the housing to an outside of the housing, and an elastic element engaging the leg inside the housing. An aerosol-generating system including the aerosol-generating device, a method for closing an aperture in the housing of the aerosol-generating device, and an assembly method for a cover element on the housing of the aerosol-generating device, are also provided.