Cover Lens Convex Portion Borderless Display

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Solution Overview

Problem

Conventional display devices with frame borders are visually unappealing due to their thickness and visible system frame borders, which interfere with the aesthetic appearance and image display.

Innovation Solution

A display device design incorporating a cover lens with a convex lens portion and a cover portion, where the convex lens portion faces the display area and the cover portion extends outside, featuring a cambered surface that deflects light to enlarge the image and reduce visual interference from the frame borders, creating an effect of a narrow or borderless frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional cover lens with large thickness is used, then the cover lens can provide sufficient structural strength and protection, but the system frame border remains visible and discontinuous joint lines appear, which negatively affects visual aesthetics

Engineering Contradiction:
Improvestructural strengthVSAvoidvisual aesthetics
Core Design Contradiction:
StrengthVSShape

Solution Approach 1:

The cover lens is divided into two functional portions: a first portion (convex lens portion) that enlarges the display image, and a second portion (cover portion) that provides structural support and protection. This segmentation allows each portion to be optimized independently - the convex lens portion can be made thinner for better aesthetics while the cover portion maintains structural strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a dimensional transformation by using optical magnification in the optical path dimension. The convex lens portion enlarges the display image, which effectively masks the frame border and joint lines by making them appear smaller relative to the enlarged image, thereby improving visual aesthetics without compromising structural integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Shape

If the cover lens thickness is reduced to achieve narrow frame border effect, then visual aesthetics improve, but the structural strength and protection capability may be compromised

Engineering Contradiction:
Improveframe border widthVSAvoidprotection capability
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

By segmenting the cover lens into a first portion and a second portion, the patent enables the first portion to be optimized for optical function with reduced thickness (improving frame border appearance), while the second portion maintains sufficient thickness for structural support and protection capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The second portion (cover portion) serves multiple functions: it provides structural support, offers protection capability, and extends beyond the first portion to maintain the overall strength of the cover lens assembly, thereby compensating for the reduced thickness in the first portion.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If a conventional cover lens design is used, then manufacturing is simpler, but discontinuous joint lines appear between the cover lens and system frame border, affecting device appearance

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddevice appearance
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The segmented design with a first portion and a second portion allows the joint line to be strategically positioned and managed. The first portion can be precisely manufactured to match the display area, while the second portion extends beyond it, enabling the joint line to be less visible or aesthetically acceptable while maintaining manufacturing feasibility.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces visual interference from the frame borders, enhancing the aesthetic appeal and image display by enlarging the image and adjusting the edges to minimize the visibility of the system frame, resulting in a more seamless and visually appealing display experience.

Implementation Method 1

The first portion is configured to enlarge the whole display image to generate an enlarged image

Methodology Applied
Scientific EffectLens magnification: Lens

Implementation Method 2

the cover portion also has a fringe extending outside the convex lens portion. The cover portion has an outer surface, and the outer surface includes a central area and a cambered surface located at outer edges of the central area and connected between the central area and the fringe

Methodology Applied
Scientific EffectLight refraction: Refraction

Data Source

PatentUS10073198B2Display device
Publication Date: 2018.09.11 AU OPTRONICS CORP
  • US10073198B2 patent drawing
  • US10073198B2 patent drawing
  • US10073198B2 patent drawing

AI summary

A display device is provided. The display device includes a display module and a cover lens. The display module has a display area and a non-display area aside the display area. The cover lens which is disposed on the display module and covers the same includes a convex lens portion and a cover portion, wherein the convex lens portion has a convex cover surface facing the display area, the cover portion is connected to a side of the convex lens portion opposite to convex cover surface; the cover portion also has a fringe extending outsides the convex lens portion. The cover portion has an outer surface which includes a central area and a cambered surface connected to the central area and corresponding to the fringe.