Cover Member Coupling Protrusions for Display Assembly

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current display devices in portable information processing devices face challenges in enhancing display quality while reducing volume and weight, and existing assembly methods are complex and difficult to assemble efficiently.

Innovation Solution

A display device design that includes a display panel, a backlight assembly, a housing member, a cover member, and a mold frame, where the display panel is bonded to the cover member using an adhesive member, and the cover member is coupled to the housing member and mold frame through coupling protrusions and grooves, simplifying the assembly process and enhancing structural integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple separate components (display panel, backlight assembly, housing, cover) are used to achieve display quality and structural integrity, then display quality and reliability are improved, but device complexity and assembly difficulty increase

Engineering Contradiction:
Improvestructural integrityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the cover member with coupling protrusions and grooves that directly engage with the housing member and mold frame, merging the cover function with the coupling function into a single integrated component. This eliminates the need for separate coupling mechanisms and reduces the number of assembly steps while maintaining structural integrity through the bonded display panel-cover-housing-mold frame assembly.

Inventive Principle:
Principle #5Merging (Combining)

2Stability of the object's composition

If traditional assembly methods with multiple separate components are used, then structural stability is maintained, but assembly efficiency and productivity decrease

Engineering Contradiction:
Improvestructural stabilityVSAvoidassembly efficiency
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent segments the coupling function into integrated features (protrusions and grooves) on the cover member, allowing the cover to be assembled with the housing and mold frame in a single operation. The display panel is bonded to the cover member, creating a pre-assembled unit that simplifies the overall assembly process while maintaining structural stability through the interconnected components.

Inventive Principle:
Principle #1Segmentation

3Illumination intensity

If display quality is enhanced through additional components and assembly steps, then image display performance is improved, but device volume and weight increase

Engineering Contradiction:
Improvedisplay qualityVSAvoiddevice volume
Core Design Contradiction:
Illumination intensityVSVolume of moving object

Solution Approach 1:

The cover member serves multiple functions: it provides the structural cover for the display device, incorporates coupling protrusions and grooves for mechanical attachment to the housing and mold frame, and serves as a bonding surface for the display panel. This multi-functionality eliminates the need for separate components, reducing device volume and weight while maintaining display quality through the integrated assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design improves the assembly efficiency of display device components, simplifies the overall structure, and enhances the display quality by securely bonding the display panel to the cover member and housing member, while reducing the device's volume and weight.

Implementation Method 1

an adhesive member disposed between the display panel and the cover member to bond the display panel to the cover member

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10139661B2Display device
Publication Date: 2018.11.27 SAMSUNG DISPLAY CO LTD
  • US10139661B2 patent drawing
  • US10139661B2 patent drawing
  • US10139661B2 patent drawing

AI summary

A display device includes a display panel having a display area which displays an image and a non-display area positioned around the display area. The display device further includes a backlight assembly which emits light towards the display panel, and a housing member which houses the backlight assembly. The display device additionally includes a cover member having an opening portion corresponding to the display area, and which covers a portion of the display panel, and a mold frame coupled to the housing member. The display panel is bonded to the cover member, and at least a portion of the cover member is disposed in a space between the housing member and the mold frame, to couple the cover member to the housing member and the mold frame.