Pickup Cover Plate Rail Fixing to Prevent Screw Release

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Solution Overview

Problem

Conventional pickup truck covers suffer from poor connection end stability due to screw fixation, leading to easy screw release and instability.

Innovation Solution

A car cover plate with a fixing piece that utilizes a limiting component and a locating part to secure the cover to the rail, preventing disengagement and enhancing stability through a combination of limiting parts and locating mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If screw fixation is used to connect the cover to the rail, then the connection can be easily assembled and disassembled, but the connection stability deteriorates and screws easily release

Engineering Contradiction:
Improveassembly easeVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The fixing mechanism is segmented into multiple functional components: limiting component (with limiting part and connection part), locating part (R-shaped locating clip with open end and closed end), rail connection block, and plate connection block. This segmentation allows each component to perform its specific function independently, improving overall connection reliability while maintaining ease of assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The R-shaped locating clip is nested within the limiting component structure. The locating part fits into the limiting component's geometry, creating a nested configuration where the locating clip's closed end receives the limiting part. This nesting ensures the limiting component cannot disengage from the rail connection block, preventing screw release while maintaining assembly simplicity.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Device complexity

If traditional screw connection is used, then the structure remains simple, but the connection end stability becomes poor

Engineering Contradiction:
Improvestructure simplicityVSAvoidconnection end stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The limiting component and locating part are merged into an integrated fixing mechanism that works together as a unified system. The limiting component's connection part integrates with the rail connection block, while the locating part integrates with the limiting component, creating a combined structure that simultaneously provides both simplicity and stability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The R-shaped locating clip acts as an intermediary element between the limiting component and the rail connection block. It mediates the connection by physically blocking the limiting component from disengaging, thereby transferring and stabilizing the connection force while maintaining structural simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20260014843A1Car cover plate with fixing piece
Publication Date: 2026.01.15 ZHEJIANG SURPASS AUTO PARTS CO LTD
  • US20260014843A1 patent drawing
  • US20260014843A1 patent drawing
  • US20260014843A1 patent drawing

AI summary

The present invention exposes a car cover plate with fixing piece, Includes: cover plate body, rail, lock system and fixing; cover body including: Plate body and hinges, the panel body is connected by several shafts to form the cover plate body; the panel body can be folded along the shafts; the rail, set on the cabin frame, the side stop of the panel body rail; the lock system, mounted on the rail, For fixing the removable cover body to the cabin; the fixing, consisting of: limiting component and locating part, for fixing the cover body to the rail. The limiting component has at least one limiting part and the locating part acts on the limiting part to prevent the limiting component from coming out.