Electromagnetic Wave Transmissive Cover Seal Member

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing sensor modules face detection performance degradation due to water and debris entering through gaps between the sensor device and the electromagnetic wave transmissive cover, which absorb electromagnetic waves and reduce the accuracy of object recognition and distance/velocity detection.

Innovation Solution

An electromagnetic wave transmissive cover with a seal member, comprising an attachment base and an annular hollow seal, is designed to be attached to the vehicle, sealing the gap between the sensor device and the cover body, preventing water and debris from reaching the transmissive portion and ensuring continuous operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the sensor device and the electromagnetic wave transmissive cover are separately attached to the vehicle, then the installation flexibility is improved, but water and debris enter through the gap between the sensor device and the cover body, reducing detection performance

Engineering Contradiction:
Improveinstallation flexibilityVSAvoiddetection performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A seal member is introduced as an intermediary component between the sensor device and the electromagnetic wave transmissive cover. The seal member includes a seal portion that contacts both components to fill the gap, preventing water and debris from entering while maintaining the separate attachment structure for installation flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The seal member uses a flexible seal portion that can deform to accommodate the gap between the sensor device and cover body. This flexible sealing structure adapts to the interface geometry while maintaining effective sealing against water and debris infiltration.

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If water and debris collect on the electromagnetic wave transmissive portion, then the electromagnetic wave transmission is improved, but the detection performance is reduced due to absorption of electromagnetic waves

Engineering Contradiction:
Improveelectromagnetic wave transmissionVSAvoiddetection performance
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The seal member acts as a protective intermediary that prevents water and debris from reaching the electromagnetic wave transmissive portion. By sealing the gap, it ensures clean contact between the transmissive portion and the external environment, maintaining optimal electromagnetic wave transmission and detection precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12029019B2Electromagnetic wave transmissive cover and sensor module
Publication Date: 2024.07.02 TOYODA GOSEI CO LTD
  • US12029019B2 patent drawing
  • US12029019B2 patent drawing
  • US12029019B2 patent drawing

AI summary

An electromagnetic wave transmissive cover is configured to be employed in a vehicle to which a sensor device is attached. The electromagnetic wave transmissive cover includes a cover body that is attached to the vehicle and covers the sensor device from a front side in an emission direction of the electromagnetic waves, and a seal member that provides a seal between the sensor device and the cover body. The seal member includes an attachment base portion that is attached to the cover body while surrounding the electromagnetic wave transmissive portion, and an annular hollow seal portion that is coupled to the attachment base portion and is in contact with the sensor device while surrounding the electromagnetic wave transmissive portion.