Cover Unlocking and Positioning Mechanism for Wire Drawout

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Solution Overview

Problem

Existing electric wire drawout part structures require a jig for unlocking the cover, making it difficult to detach and align the cover and pipe body, leading to complex operations and potential position gaps.

Innovation Solution

An electric wire drawout part structure with an integrated unlocking and positioning part on the cover, located near locking portions, featuring pipe body engaging parts, tape winding capabilities, and a pressing mechanism to facilitate easy unlocking and positioning of the pipe body without a jig.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a jig is used for unlocking the cover and positioning the pipe body, then the cover can be unlocked and the pipe body can be positioned, but the operation becomes complex and the jig must be safe-kept

Engineering Contradiction:
Improveunlocking and positioning functionVSAvoidoperation complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the unlocking function and positioning function into a single integrated structure called the 'unlocking and positioning part' on the cover. This eliminates the need for a separate jig, as the cover itself contains both the locking arm for unlocking and the pipe body engaging part for positioning, thereby simplifying the operation while maintaining reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cover is designed with multi-functionality by incorporating both unlocking and positioning capabilities into a single component. The unlocking and positioning part serves dual purposes: it unlocks the cover from the housing through the locking arm mechanism and simultaneously positions the pipe body through the pipe body engaging part, eliminating the need for dedicated unlocking tools

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If the pipe body is not positioned, then the electric wires are protected, but a gap occurs in wiring

Engineering Contradiction:
Improvewire protectionVSAvoidwiring alignment
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The cover's unlocking and positioning part performs self-positioning of the pipe body during the unlocking operation. When the cover is unlocked, the pipe body engaging part automatically engages with the pipe body to position it correctly, eliminating the need for separate positioning operations and ensuring proper wiring alignment while maintaining wire protection

Inventive Principle:
Principle #25Self-service

3Reliability

If the cover is locked to the housing, then the electric wires are protected, but the cover cannot be detached for maintenance

Engineering Contradiction:
Improvewire protectionVSAvoidcover detachability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The locking mechanism is designed to be dynamic rather than permanent. The locking arm can transition between locked and unlocked states, allowing the cover to be securely attached during normal operation for wire protection, yet easily detached when maintenance is needed by simply operating the unlocking and positioning part

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9293904B2Electric wire drawout part structure
Publication Date: 2016.03.22 YAZAKI CORP
  • US9293904B2 patent drawing
  • US9293904B2 patent drawing
  • US9293904B2 patent drawing

AI summary

An electric wire drawout part structure so that the cover can be easily unlocked and the pipe body can be positioned without using a jig is provided. An electric wire drawout part structure including a housing, a cover which covers an opening part of the housing except an electric wire drawout part, electric wires which are drawn out from the electric wire drawout part, and a pipe body which accommodates and protects the electric wires, wherein, the cover is provided with an unlocking and positioning part for unlocking the cover from the housing and positioning the pipe body.