Cover Window Grooves for Display Boundary Visibility

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Solution Overview

Problem

The challenge is to minimize the visual recognition of boundaries between materials with different reflectivity in display apparatuses, particularly in portable electronic devices with complex display structures, where the boundary between the cover window and the display panel can be distinctly visible due to varying reflectivity.

Innovation Solution

A cover window with concave grooves in its thickness direction is designed to correspond to the corner display area, featuring varying depths and widths that gradually increase, and an optical functional layer with a different refractive index than the cover window, ensuring total reflection of light and minimizing the visibility of boundaries between strip portions and penetration portions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a cover window is disposed on a display panel with multiple display areas, then the display apparatus provides enhanced visual information and functions, but the boundary between materials with different reflectivity becomes visually recognizable

Engineering Contradiction:
Improvevisual information displayVSAvoidboundary visibility
Core Design Contradiction:
Illumination intensityVSShape

Solution Approach 1:

The patent applies local quality by forming grooves at specific locations where material boundaries exist (e.g., between different display areas or between the cover window and display panel). These grooves are not uniformly distributed but are strategically positioned to address local reflectivity differences. The grooves modify the optical properties only at the boundary regions, allowing the rest of the display to maintain its original visual characteristics while eliminating the harmful boundary effects.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The grooves act as an intermediary structure between materials with different reflectivity. By introducing this intermediate feature, the patent creates a transition zone that mediates the optical discontinuity between adjacent materials. The grooves fill or bridge the gap between materials, providing a gradual transition for light reflection and reducing the abrupt boundary effect that would otherwise be visible.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the cover window and display panel are bonded directly, then the structure is simple, but stress concentration occurs at the boundary due to different reflectivity and material properties

Engineering Contradiction:
Improvestructure simplicityVSAvoidstress concentration
Core Design Contradiction:
Device complexityVSStress or pressure

Solution Approach 1:

The patent segments the bond interface by introducing grooves that divide the continuous boundary into discrete regions. Instead of a single continuous bond line between the cover window and display panel, the grooves create multiple segmented bonding zones. This segmentation distributes the stress that would otherwise concentrate at the material boundary, reducing peak stress values and preventing failure initiation at the interface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grooves are formed beforehand in the cover window or display panel before bonding, creating a stress-relief structure in advance. This pre-formed geometry acts as a cushioning feature that anticipates and mitigates stress concentration before it occurs during operation. The grooves provide a gradual transition in material thickness or composition, cushioning the abrupt change in mechanical properties between different materials.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Illumination intensity

If materials with different reflectivity are used for the cover window and display panel, then optical performance is optimized, but the boundary between materials becomes distinctly visible

Engineering Contradiction:
Improveoptical performanceVSAvoidboundary visibility
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent employs color or optical property changes by filling the grooves with materials having intermediate reflectivity or by creating optical effects within the groove structure. The groove filling material or the groove geometry itself modifies the reflected light characteristics, creating a gradual transition in reflectivity that matches the surrounding areas. This eliminates the abrupt visual boundary while preserving the optical performance benefits of using different materials.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively diminishes the visual recognition of boundaries between materials with different reflectivity, enhancing the aesthetic appeal and durability of the display apparatus by reducing stress and improving flexibility.

Implementation Method 1

an optical functional layer, at least part of which is disposed in the plurality of grooves... ensuring total reflection of light

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS11977417B2Cover window and display apparatus
Publication Date: 2024.05.07 SAMSUNG DISPLAY CO LTD
  • US11977417B2 patent drawing
  • US11977417B2 patent drawing
  • US11977417B2 patent drawing

AI summary

A display apparatus includes: a display panel including a main display area; a first auxiliary display area connected to a first edge of the main display area; a second auxiliary display area connected to a second edge of the main display area, the second edge crossing the first edge; and a corner display area connecting the first auxiliary display area to the second auxiliary display area; and a cover window disposed on the display panel, where a plurality of grooves which is concave in a thickness direction of the cover window is defined in the cover window to correspond to the corner display area.