CPAP Ozone Sanitization Chamber for Leak-Safe Full Exposure

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Solution Overview

Problem

Existing sanitization systems for medical devices, particularly CPAP equipment, face challenges such as inadequate exposure of components to sanitizing agents, potential user exposure to sanitizing gases, and cumbersome cleaning protocols, leading to health hazards and user resistance.

Innovation Solution

A sanitizing system that selectively distributes sanitizing gas, such as ozone, to specific components of medical devices like CPAP hoses and masks while preventing gas leakage and ensuring complete exposure, using positioning elements and safety features to control sanitization cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If users clean CPAP device components individually as recommended by manufacturers, then sanitization effectiveness is improved, but user convenience and time efficiency deteriorate

Engineering Contradiction:
Improvesanitization effectivenessVSAvoiduser convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines multiple CPAP components (hose, mask, water reservoir) into a single sanitization chamber, allowing simultaneous treatment of all components in one operation. This merging approach maintains sanitization effectiveness while dramatically improving user convenience by eliminating the need for separate cleaning of each component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sanitization system is designed to handle multiple different CPAP components simultaneously within a single chamber, making the device universal in its application. The chamber can accommodate various component configurations and sizes, allowing one device to perform multiple sanitization functions that previously required separate manual cleaning processes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If ozone gas is used for sanitization, then disinfection effectiveness is improved, but user safety deteriorates due to potential exposure to sanitizing gases

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoiduser exposure to sanitizing gases
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system segments the sanitization process into two distinct phases: a closed sanitization phase where ozone is generated within a sealed chamber to ensure effective disinfection, and a venting phase where the chamber is opened to allow ozone dissipation before user access. This segmentation maintains disinfection effectiveness while protecting user safety through temporal separation of the harmful phase and the safe phase.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary venting action automatically after the sanitization cycle completes, dissipating ozone from the chamber before the user can access the components. This preliminary action of removing the harmful gas beforehand prevents user exposure while maintaining the effectiveness of the prior disinfection process.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If sanitization chamber design is improved to enhance component exposure, then sanitization effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvesanitization effectivenessVSAvoidchamber design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sanitization chamber incorporates a movable lid that transitions between closed and open positions, creating a dynamic structure that adapts between sanitization and access modes. This dynamic design allows the chamber to provide enclosed sanitization when closed and easy component access when open, achieving effective sanitization without permanent complex structural modifications.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The chamber design provides localized sealing and exposure features only where needed for sanitization effectiveness, rather than complex overall restructuring. The sealing surfaces and venting mechanisms are concentrated at specific locations (lid and base interfaces) to achieve effective sanitization with minimal added complexity in critical areas only.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively sanitizes CPAP components without exposing users to ozone, ensuring thorough disinfection and reducing the risk of health hazards, while simplifying the cleaning process.

Implementation Method 1

an ozone operating system configured to generate ozone

Methodology Applied
Scientific EffectOzone generation: Ozone

Implementation Method 2

a fan configured to move the generated ozone into the hose

Methodology Applied
Scientific EffectGas flow: Fan

Data Source

PatentUS12629442B2Technologies for sanitizing/disinfecting medical devices
Publication Date: 2026.05.19 SOCLEAN INC
  • US12629442B2 patent drawing
  • US12629442B2 patent drawing
  • US12629442B2 patent drawing

AI summary

A method of sanitizing at least a portion of a medical device with a sanitization system comprising a base comprising a sanitizing chamber, a sanitizing gas generator, a primary fan or pump, a secondary fan or pump, and a controller. The sanitizing operation comprising generating a sanitizing gas pulse including causing the sanitizing gas generator supplying a sanitizing gas and causing at least one of the primary fan or pump and the secondary fan or pump to operate for a pulse period, and conducting a dwell operation after the pulse period, the dwell operation comprising discontinuing supply of said sanitizing gas and slowing or stopping said primary fan or pump and said secondary fan or pump for a dwell time.