Heated CPAP Tube Sensing and Filtering for Humidity Control

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Solution Overview

Problem

Existing respiratory therapies, such as CPAP and NIV, face challenges with patient compliance due to discomfort, difficulty of use, aesthetics, and inefficiencies in design, leading to suboptimal treatment outcomes.

Innovation Solution

A CPAP system with integrated humidifier, patient interface, and air delivery tube, incorporating filters and sensors for improved comfort and ease of use, allowing for home cleaning and data management, enhancing patient compliance and therapy efficacy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing respiratory therapy systems are used, then treatment can be provided, but patient compliance is reduced due to discomfort and difficulty of use

Engineering Contradiction:
Improveease of useVSAvoidpatient compliance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patient interface is divided into separate washable components including headgear, cushion, and connector pieces that can be easily removed and cleaned independently, improving ease of operation and maintenance while maintaining therapeutic effectiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system enables patients to independently clean and maintain their own equipment through removable washable components, reducing reliance on complex professional maintenance procedures and improving overall ease of use

Inventive Principle:
Principle #25Self-service

2Reliability

If therapy systems are made more complex to improve functionality, then treatment efficacy may improve, but device complexity increases

Engineering Contradiction:
Improvetherapy efficacyVSAvoiddesign complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patient interface components serve multiple functions including sealing, comfort, and easy cleaning, while the integrated system provides therapy delivery, monitoring, and data management capabilities through unified hardware that performs multiple therapeutic functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system employs nested components where the cushion fits within the headgear assembly, and removable connectors integrate with the main interface, creating a compact multi-functional unit that delivers complex therapy through layered integrated structures

Inventive Principle:
Principle #7Nested doll (Nesting)

3Measurement precision

If filters and sensors are added to improve monitoring, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvesensing accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Filters and sensors are integrated into the existing air delivery tube and patient interface structure rather than being separate components, allowing precise monitoring of breath parameters while maintaining a streamlined system design that does not significantly increase overall complexity

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides enhanced comfort, ease of use, and effective treatment of respiratory disorders by improving patient compliance and therapy efficacy through improved design and functionality.

Implementation Method 1

The air delivery tube may include a heating element and a temperature sensor

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a sensor circuit coupled to the controller and at least partially disposed in the air delivery tube for sensing temperature changes in the air delivery tube

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Implementation Method 3

one or more filters coupled to a sensor circuit at least partially disposed in an air delivery tube for sensing temperature changes in an air delivery tube

Methodology Applied
Scientific EffectSignal filtering: Filter (electronic)

Data Source

PatentUS20250339635A1CPAP system
Publication Date: 2025.11.06 RESMED PTY LTD
  • US20250339635A1 patent drawing
  • US20250339635A1 patent drawing
  • US20250339635A1 patent drawing

AI summary

An apparatus for providing a supply of humidified pressurized breathable gas to a patient interface, the apparatus comprising: a flow generator configured to pressurize a supply of breathable gas; a humidifier configured to provide water vapour to humidify the supply of pressurized breathable gas; a heated tube configured to be connectable to the humidifier to heat and deliver the humidified supply of breathable gas to the patient interface; a sensor configured to measure a property of the humidified supply of breathable gas in the heated tube; a controller configured to control power provided to the heated tube and control operation of the flow generator; and a set of low pass filters coupled between the sensor and the controller and/or a set of high pass filters coupled between the sensor and ground.