CPP GMR Device Tapered Outer Pin Layer for Narrow Inter-Shield Gap

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Solution Overview

Problem

Existing GMR devices with a CPP structure face challenges in achieving higher recording densities due to the thickness of the outer pin layer, which affects the inter-shield gap and resistance change, while maintaining the stability of the synthetic pinned layer.

Innovation Solution

A GMR device with a CPP structure is designed, where the width of the inner pin layer is set at 50 nm or less, and the outer pin layer is tapered with a specific angle range, allowing for a magnetic volume and thickness ratio that balances the magnetic moments, thereby reducing the outer pin layer thickness without compromising the synthetic pinned layer's function.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of stationary object

If the outer pin layer thickness is reduced to achieve higher recording densities, then the inter-shield gap can be narrowed, but the stability of the synthetic pinned layer may be compromised

Engineering Contradiction:
Improveinter-shield gapVSAvoidsynthetic pinned layer stability
Core Design Contradiction:
Volume of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by precisely controlling the thickness of the outer pin layer to 5 nm or less (a specific quantitative parameter), while adjusting the width of the inner pin layer to 50 nm or less. These parameter changes enable the outer pin layer to be sufficiently thin to narrow the inter-shield gap while maintaining the magnetic volume ratio balance that ensures synthetic pinned layer stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by creating different width dimensions for the inner and outer pin layers. The inner pin layer has a width of 50 nm or less while the outer pin layer has a reduced thickness of 5 nm or less. This local differentiation in dimensions allows each layer to fulfill its specific function - the inner layer provides magnetic moment balance while the outer layer enables gap reduction without compromising overall stability.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If the inner pin layer width is reduced to 50 nm or less, then the magnetic moment balance is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvemagnetic moment balanceVSAvoidlayer width control
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent specifies a concrete parameter threshold of 50 nm for the inner pin layer width, which provides a clear manufacturing target. This quantitative parameter change enables magnetic moment balance while establishing a feasible precision requirement for fabrication processes.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If the outer pin layer is tapered with a specific angle, then the magnetic volume ratio is optimized, but the device complexity increases

Engineering Contradiction:
Improvemagnetic volume ratioVSAvoidlayer structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by introducing a tapered structure in the outer pin layer with a specific angle range. This asymmetric geometry optimizes the magnetic volume ratio between the inner and outer pin layers, ensuring proper magnetic moment balance while maintaining a manageable structural complexity through defined geometric parameters.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables a narrower inter-shield gap, improving recording densities and maintaining resistance to external magnetic fields, while achieving higher output potentials.

Implementation Method 1

GMR devices having the so-called CPP (current perpendicular to plane) structure wherein the sense current is passed perpendicularly to the plane of each of the layers forming the GMR device

Methodology Applied
Scientific EffectGiant magneto-resistive effect: Magnetoresistance

Implementation Method 2

a pinning layer (generally an antiferromagnetic layer) on the side of the fixed magnetization layer facing away from the non-magnetic layer. The fixed magnetization layer has its magnetization direction fixed by a magnetic field from the pinning layer

Methodology Applied
Scientific EffectAntiferromagnetic coupling: Magnetism

Implementation Method 3

The free layer has its magnetization direction changing depending on an external signal magnetic field

Methodology Applied
Scientific EffectMagnetization rotation: Magnetism

Data Source

PatentUS7733612B2GMR device of the CPP structure, thin-film magnetic head, head gimbal assembly, and hard disk system
Publication Date: 2010.06.08 TDK CORP
  • US7733612B2 patent drawing
  • US7733612B2 patent drawing
  • US7733612B2 patent drawing

AI summary

In the GMR device of the CPP structure using the synthetic pinned layer as the fixed magnetization layer (pinned layer), the width W1 of the inner pin layer is set at 50 nm or less; the fixed magnetization layer is configured in such a way as to have a given angle range of tapers at both its ends as viewed from the medium opposite plane; the magnetic volume ratio between the inner and the outer pin layer is allowed to lie in the range of 0.9 to 1.1; and the magnetic thickness ratio between the inner and the outer pin layer is set at 0.8 or less. It is thus possible to make the outer pin layer thin at no cost of the thickness of the inner pin layer forming a part of the synthetic pinned layer yet without doing damage to the function of the synthetic pinned layer itself, viz., resistance to an external magnetic field.