CPP Magnetoresistive Device Shield Layer Domain Stabilization

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Solution Overview

Problem

Existing magnetoresistive devices face challenges in maintaining stable domain structures for shield layers, leading to output fluctuations due to external magnetic fields, particularly as recording density increases and track width narrows, making it difficult to achieve single-domain configurations in practical production processes.

Innovation Solution

A magnetoresistive device with a CPP structure, featuring soft magnetic shield layers configured in a window frame shape with a nonmagnetic gap layer and bias magnetic field-applying layer to create a closed magnetic path, ensuring the magnetization of the front frame-constituting portion is turned into a single domain, thereby stabilizing the domain structure and reducing output fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the track width and read gap are narrowed to increase magnetic recording density, then the recording density is improved, but the distance between shield layers and free layer decreases causing stronger influence on bias state and worse magnetic field resistance

Engineering Contradiction:
Improvemagnetic recording densityVSAvoidmagnetic field resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The shield layer is divided into multiple segments including front shield, rear shield, and side shields arranged in a specific configuration. This segmentation allows each shield portion to independently control magnetic flux in different regions, maintaining effective shielding at narrower track widths without excessively reducing the distance to the free layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the shield structure are designed with different properties - the front shield has specific thickness and positioning optimized for signal detection, while the rear and side shields provide enhanced flux containment. This local optimization maintains magnetic field resistance even as overall track width decreases.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If conventional methods (antiferromagnetic film or hard magnetic film) are used to stabilize domain structure of shield layers, then domain stability is improved, but the production process becomes much more difficult and complex

Engineering Contradiction:
Improvedomain structure stabilityVSAvoidproduction process complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The shield layer thickness and material composition parameters are optimized to achieve stable domain structures using conventional soft magnetic materials. By carefully controlling the thickness (e.g., 0.5-2.0 μm) and material properties, the patent achieves single-domain or stable multi-domain structures without requiring complex antiferromagnetic or hard magnetic film processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses standard soft magnetic film materials and deposition processes that are already well-established in the industry, copying proven manufacturing techniques rather than introducing new complex materials. This maintains ease of production while achieving the desired domain stability through optimized geometry and dimensions.

Inventive Principle:
Principle #26Copying

3Length of moving object

If the shield layer thickness is reduced to accommodate narrower track widths, then the track width compatibility is improved, but the ability to maintain stable domain structure becomes more difficult

Engineering Contradiction:
Improvetrack widthVSAvoiddomain structure stability
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The shield layer configuration uses asymmetric positioning and dimensions - the front shield is positioned closer to the read gap while rear and side shields provide extended coverage. This asymmetric arrangement creates favorable magnetic flux paths that stabilize domains even in thinner shield layers required for narrow track widths.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

Instead of relying solely on shield layer thickness for domain stability, the patent uses the planar arrangement and geometric configuration of multiple shield segments in the X-Y plane. This dimensional approach to domain control allows thin shields to maintain stability through optimized spatial positioning rather than increased thickness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively stabilizes the domain structure of the shield layers, reducing output fluctuations and achieving more consistent performance in magnetoresistive devices, even under the influence of external magnetic fields, thereby enhancing the reliability of magnetic recording systems.

Implementation Method 1

a magnetic flux given out of said bias magnetic field-applying layer is efficiently sent out to said front frame-constituting portion

Methodology Applied
Scientific EffectMagnetic flux: Magnetic Field

Implementation Method 2

turns the magnetization of said front frame-constituting portion into a single domain

Methodology Applied
Scientific EffectMagnetization: Magnetism

Implementation Method 3

the second ferromagnetic layer is referred to as a free layer because its direction of magnetization changes by way of sensitive reaction with an external magnetic field change

Methodology Applied
Scientific EffectMagnetoresistive effect: Magnetoresistance

Data Source

PatentUS7876535B2Magnetoresistive device of the CPP type, and magnetic disk system
Publication Date: 2011.01.25 TDK CORP
  • US7876535B2 patent drawing
  • US7876535B2 patent drawing
  • US7876535B2 patent drawing

AI summary

A magnetoresistive device of a CPP (current perpendicular to plane) structure includes a magnetoresistive unit sandwiched between a first substantially soft magnetic shield layer from below, and a second substantially soft magnetic shield layer from above, with a sense current applied in a stacking direction. The magnetoresistive unit includes a non-magnetic intermediate layer sandwiched between a first ferromagnetic layer, and a second ferromagnetic layer. At least one of the first and second shield layers is configured in a window frame of a planar shape, including a front frame-constituting portion and a back frame-constituting portion partially comprising a combination of a nonmagnetic gap layer with a bias magnetic field-applying layer. The combination of the nonmagnetic gap layer with the bias magnetic field-applying layer forms a closed magnetic path with magnetic flux going all the way around the window framework, turning the magnetization of the front frame-constituting portion into a single domain.