CPS Anomaly Detection Using Forecast Error Thresholds

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Solution Overview

Problem

Current cyber-physical systems (CPS) face challenges in detecting anomalies in a timely manner, as existing methods are inert and rely on manual intervention, leading to delayed detection and increased risk in hazardous environments like the petrochemical industry, where equipment failures and cyber attacks can cause significant threats.

Innovation Solution

A system is developed that builds a CPS feature values forecasting model to calculate a total error threshold, allowing for early anomaly detection by identifying when the total forecast error exceeds the calculated threshold, and pinpointing the source of the anomaly based on contributing features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional Emergency Shutdown Systems (ESS) with manual control are used, then system reliability is maintained through human decision-making, but the detection time of anomalies is delayed due to considerable inertness of processes

Engineering Contradiction:
Improvesystem reliabilityVSAvoidanomaly detection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary actions by continuously forecasting CPS feature values and calculating total forecast errors in advance, comparing them against pre-determined thresholds to detect anomalies before they manifest as actual threats, thereby reducing detection time while maintaining reliability through automated preliminary monitoring

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback mechanisms by continuously monitoring CPS feature values, comparing actual values against forecasted values, and automatically adjusting anomaly detection based on the total forecast error, enabling real-time feedback loops that reduce detection delays while maintaining system reliability

Inventive Principle:
Principle #23Feedback

2Ease of operation

If built-in self-diagnostics systems are deployed on individual devices, then local monitoring capability is improved, but the system remains isolated from other processes and detection occurs at a later stage

Engineering Contradiction:
Improvelocal monitoring capabilityVSAvoidanomaly detection time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system merges isolated local monitoring capabilities into a unified centralized platform that aggregates CPS feature values from multiple devices and processes, enabling correlated analysis across the entire system and reducing anomaly detection time by identifying patterns that span multiple previously isolated monitoring points

Inventive Principle:
Principle #5Merging (Combining)

3Loss of information

If additional external monitoring systems are installed, then diagnostic information processing capacity is increased, but the cost and complexity of the system become excessively high

Engineering Contradiction:
Improvediagnostic information processing capacityVSAvoidsystem complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The system implements multi-functionality by using a single centralized platform that performs multiple functions: collecting CPS feature values, forecasting values, calculating errors, detecting anomalies, and identifying sources, thereby achieving unlimited diagnostic information processing capacity without the complexity and cost of multiple separate external monitoring systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11494252B2System and method for detecting anomalies in cyber-physical system with determined characteristics
Publication Date: 2022.11.08 AO KASPERSKY LAB
  • US11494252B2 patent drawing
  • US11494252B2 patent drawing
  • US11494252B2 patent drawing

AI summary

Systems and methods for determining a source of anomaly in a cyber-physical system (CPS). A forecasting tool can obtain a plurality of CPS feature values during an input window and forecast the plurality of CPS feature values for a forecast window. An anomaly identification tool can determine a total forecast error for the plurality of CPS features in the forecast window, identify an anomaly in the cyber-physical system when the total forecast error exceeds a total error threshold, and identify at least one CPS feature as the source of the anomaly.