CPW-to-Air Waveguide Vertical Transition With Half-Mode Excitation

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Solution Overview

Problem

Traditional coplanar waveguide (CPW) to waveguide transitions face challenges such as high insertion loss, radiation issues, and high fabrication costs, particularly in implementing sparse antenna arrays for automotive radar systems, which require low loss and wide bandwidth for efficient radar beam calibration and long-range detection.

Innovation Solution

A vertical transition from coplanar waveguide to air waveguide using half-mode excitation, implemented with a three-layer printed circuit board (PCB) structure, providing a compact, low-loss, and wide-band transition suitable for mass production, with a two-piece waveguide board design that reduces radiation and fabrication costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional transmission lines (Microstrip, CPW, SIW) are used for routing, then the routing can be implemented on the same side of the antenna array, but the routing loss becomes significant which reduces detection range and accuracy

Engineering Contradiction:
Improverouting lossVSAvoidrouting structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

A waveguide structure is introduced as an intermediary component between the CPW transmission line and the antenna array. The waveguide acts as a low-loss transmission medium that bridges the gap between the planar CPW structure and the three-dimensional antenna elements, enabling long routing traces with minimal energy loss while maintaining structural integrity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The routing structure transitions from a two-dimensional planar configuration (CPW on PCB) to a three-dimensional waveguide structure. This dimensional change allows the routing trace to extend further without proportionally increasing loss, as the waveguide confines electromagnetic energy more effectively in multiple spatial dimensions, reducing radiation and ohmic losses

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-generated harmful factors

If CPW transmission lines with bending sections are used, then the routing flexibility is improved, but radiation occurs which distorts antenna pattern and downgrades radar beam calibration

Engineering Contradiction:
ImproveradiationVSAvoidrouting flexibility
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The waveguide serves as an intermediary that eliminates radiation from bending sections. By transitioning the signal from CPW into the waveguide structure, the electromagnetic energy is confined within the waveguide walls, preventing radiation even when the routing path contains bends or changes in direction

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful radiation effect is extracted and eliminated by transitioning from the radiating CPW structure to the non-radiating waveguide structure. The waveguide walls contain the electromagnetic fields, removing the radiation problem while preserving routing flexibility through the waveguide's three-dimensional path capability

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of manufacture

If conventional CPW to waveguide transitions with metal posts are used, then the transition can be implemented, but mass production fabrication becomes difficult

Engineering Contradiction:
Improvemass production capabilityVSAvoidtransition structure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The transition structure is segmented into discrete, manufacturable components including via openings, conductive patterns, and dielectric layers that can be fabricated using standard PCB processes. This segmentation eliminates the need for complex metal post assemblies while achieving the same electromagnetic transition function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanical metal post transition structure is replaced with an integrated PCB-based transition using via openings and conductive patterns. This substitution enables the transition to be fabricated using standard PCB manufacturing processes (drilling, plating, etching) rather than requiring precision mechanical assembly of metal components

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves low insertion loss and high radiation efficiency across an ultra-wide bandwidth, enabling high-resolution data acquisition for automotive radar systems with reduced module costs and power consumption, while maintaining detection range and accuracy.

Implementation Method 1

Vertical transition from coplanar waveguide to air waveguide using half-mode excitation

Methodology Applied
Scientific EffectHalf-mode excitation:

Implementation Method 2

A radio frequency (RF) waveguide is a structure that guides an electromagnetic (EM) wave by restricting the transmission of energy to one direction

Methodology Applied
Scientific EffectWaveguide propagation: Waveguide

Implementation Method 3

The first through via openings and the second through via openings may provide a through via between the first layer, the second layer and the third layer

Methodology Applied
Scientific EffectElectromagnetic coupling through vias:

Data Source

PatentUS12176610B1Vertical transition from CPW to air waveguide using half-mode excitation
Publication Date: 2024.12.24 OCULII CORP
  • US12176610B1 patent drawing
  • US12176610B1 patent drawing
  • US12176610B1 patent drawing

AI summary

An apparatus comprising a first layer, a second layer and a third layer. The first layer may comprise a plurality of first through via openings, a plurality of first blind openings and a coplanar waveguide input. The second layer may comprise a plurality of second through via openings, a plurality of second blind via openings and an aperture. The third layer may comprise a ground. The coplanar waveguide input may comprise a vertical transition to a waveguide. The first through via openings and the second through via openings may provide a through via between the first, second and third layer. The first blind via openings may provide a blind via from the first to the second layer. The second blind via openings may provide a blind via from the second to the third layer. The coplanar waveguide input may transmit an output from a circuit to the waveguide.