CRAC Fan Speed Control via Wireless Sensor Feedback

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Solution Overview

Problem

Conventional data centers face significant energy inefficiencies due to the excessive use of cooling air or liquid to maintain environmental conditions, often cooling the entire room for individual computing devices, leading to unnecessary energy expenditure.

Innovation Solution

An adaptive method and apparatus for controlling Computer Room Air Conditioning (CRAC) units using a wireless mesh network of sensors to monitor and manage cooling air or liquid volume and temperature distribution, allowing for precise control and optimization of cooling resources based on real-time environmental conditions and device-specific needs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional CRAC units cool the entire room to meet environmental requirements for individual computing devices, then the environmental conditions for computing devices are maintained, but significant energy is wasted cooling areas that do not require such cooling

Engineering Contradiction:
Improveenvironmental condition maintenanceVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent segments the data center cooling into localized zones around individual computing devices rather than cooling the entire room. Sensors are placed near each device to detect thermal conditions, and CRAC units are controlled to provide targeted cooling only where needed, dividing the cooling function into discrete device-specific segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements local quality by providing different cooling conditions to different locations based on actual thermal needs. Each computing device receives customized cooling based on its specific heat generation and environmental conditions, rather than applying uniform cooling across the entire room. This allows critical areas to be cooled while non-critical areas remain warmer.

Inventive Principle:
Principle #3Local quality

2Reliability

If CRAC units push too much cooling air at very low temperature, then computing devices are cooled, but significant and unnecessary energy costs are incurred

Engineering Contradiction:
Improvedevice coolingVSAvoidenergy waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making CRAC unit operation adaptive and responsive to real-time conditions. Sensors continuously monitor thermal conditions near computing devices, and CRAC units dynamically adjust their cooling output based on actual needs rather than operating at fixed high capacity. This allows the system to scale cooling provision to match actual thermal demands.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback mechanisms where sensors detect thermal conditions and communicate this information to control CRAC unit operation. The system uses feedback from temperature sensors to adjust cooling intensity, ensuring that cooling is provided only to the extent necessary to maintain safe operating conditions, thereby eliminating energy waste from excessive cooling.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If wireless sensor networks and adaptive control systems are implemented to enable precise cooling control, then energy efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies universality by using multi-functional wireless sensor nodes that perform multiple tasks: detecting thermal conditions, communicating with CRAC units, and potentially monitoring other environmental parameters. This consolidates multiple functions into single components, reducing overall system complexity while maintaining precise control capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8600560B2Apparatus and method for controlling computer room air conditioning units (CRACs) in data centers
Publication Date: 2013.12.03 VIGILENT CORP
  • US8600560B2 patent drawing
  • US8600560B2 patent drawing
  • US8600560B2 patent drawing

AI summary

Various embodiments provide an apparatus and method for controlling computer room air conditioning units (CRACs) in data centers. An example embodiment includes: receiving an alert message from a reporting wireless network sensor of a plurality of wireless network sensors via a wireless sensor network, the alert message including information indicative of a modification needed to an environmental condition, the alert message including an indication of stability or instability of a computer room air conditioning unit (CRAC) in a data center; and using the information indicative of a modification needed to an environmental condition at a networked controller to command a device capable of modifying the environmental condition to modify the environmental condition in a manner corresponding to the information in the alert message, commanding the device including controlling fan speed in the CRAC to correct an indication of instability.