Cradle-Holder Power Control for Compact Aerosol Heaters

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Solution Overview

Problem

Aerosol generating devices face inefficiencies in battery usage, leading to potential battery exhaustion during use, and there is a need to miniaturize the holder to improve portability.

Innovation Solution

A cradle and holder system where the cradle has a higher battery capacity than the holder, with processors that manage power supply based on charge levels and temperature, ensuring efficient battery use and allowing the holder to be miniaturized by reducing its battery size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the holder battery capacity is increased to ensure sufficient power supply during use, then the reliability of aerosol generation is improved, but the holder size increases and portability deteriorates

Engineering Contradiction:
Improvebattery supply reliabilityVSAvoidholder volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The power supply system is segmented into two parts: a small holder battery for portability and a larger cradle battery for sufficient power supply. The holder and cradle work together as a distributed power system, allowing the holder to remain compact while the cradle provides additional energy capacity when the holder is docked.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cradle acts as an intermediary power source between the electrical outlet and the holder battery. It charges the holder battery when docked and can directly supply power to the heater, mediating the power transfer to ensure the holder has sufficient energy capacity without carrying a large battery.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the holder battery size is reduced to miniaturize the holder, then the portability is improved, but the battery may be exhausted during use

Engineering Contradiction:
Improveholder volumeVSAvoidbattery usage duration
Core Design Contradiction:
Volume of moving objectVSDuration of action of moving object

Solution Approach 1:

The cradle processor performs preliminary charging of the holder battery when the holder is docked in the cradle. This preliminary action ensures the holder battery is fully charged before use, extending the effective duration of action without increasing the battery size in the portable holder.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system maintains continuous power availability through the cradle-holder connection. When the holder is docked, the cradle continuously charges the holder battery or directly supplies power to the heater, ensuring uninterrupted useful action without requiring a large battery in the holder.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If the cradle processor manages power supply based on charge levels, then the battery usage efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvebattery usage efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The cradle processor implements feedback control by monitoring the holder battery charge level and adjusting power supply accordingly. When the charge level is sufficient, the processor manages power optimally; when insufficient, it prioritizes charging. This feedback mechanism improves battery usage efficiency without requiring complex control logic.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system efficiently uses the battery of the holder, reduces its size for improved portability, and ensures stable aerosol generation by managing power supply and temperature control.

Implementation Method 1

a heater configured to heat an aerosol generating article

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a holder battery configured to supply electric power to the heater

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Data Source

PatentUS12137750B2Aerosol generating system including a cradle and a holder, and a cradle thereof
Publication Date: 2024.11.12 KT&G CO LTD
  • US12137750B2 patent drawing
  • US12137750B2 patent drawing
  • US12137750B2 patent drawing

AI summary

An aerosol generating system includes a holder including: a heater configured to heat an aerosol generating article; a holder battery configured to supply electric power to the heater; and a holder processor configured to measure a remaining charge value of the holder battery; and a cradle detachably coupled to the holder and including: a cradle battery having a greater battery capacity than the holder battery; and a cradle processor configured to: identify whether the holder is coupled to the cradle, receive a remaining charge value of the holder battery from the holder processor based on the holder being coupled to the cradle, and control the cradle battery to supply electric power to the heater based on the received remaining charge value being greater than or equal to a preset reference value.