Crane Boom Raising Assist Structure for Stability
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Solution Overview
Problem
Lift cranes face limitations in raising longer and heavier booms during setup operations due to stability and structural capacity constraints, often requiring additional support or assist cranes, which is not feasible in emergency situations without increasing the crane's structural capacity.
Innovation Solution
A boom raising assist structure that uses hydraulic cylinders to provide additional lifting capability at the boom's center of gravity, working in conjunction with the crane's boom hoist system to raise the boom to angles where the moment generated by the boom no longer tips the crane, without increasing the crane's structural load.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Length of moving object
If the boom length and weight are increased to achieve greater reach and capacity, then the crane's lift capability is improved, but the crane's stability deteriorates and the moment generated by the boom can tip the crane over
Solution Approach 1:
A stabilizing member (outrigger) is introduced as an intermediary element between the crane carbody and the ground. This stabilizing member extends forward from the carbody and contacts the ground at a point forward of the front fulcrum, creating an additional support point that prevents the crane from tipping forward when raising long, heavy booms. The stabilizing member acts as a mediator that transfers the stabilizing function from the ground contact point to a more forward position, thereby increasing the crane's ability to handle longer booms without compromising stability.
2Quantity of substance
If the boom weight is increased to achieve greater capacity, then the crane's load capacity is improved, but the crane's structural capability is exceeded and components may fail
Solution Approach 1:
The stabilizing member is deployed in advance before the boom raising operation begins. By establishing the additional ground contact point beforehand, the crane creates a more favorable stability condition that allows it to safely handle heavier booms that would otherwise exceed structural capability limits. The preliminary deployment of the stabilizing member prepares the crane system to accommodate greater boom weights without overloading critical structural components.
3Length of moving object
If assist cranes are used to raise longer and heavier booms, then the crane's boom raising capability is improved, but the operational complexity and resource requirements increase
Solution Approach 1:
The stabilizing function is extracted from the external assist crane system and integrated directly into the crane itself through the stabilizing member. Instead of requiring a separate assist crane to provide the additional support, the crane incorporates its own stabilizing member that extends forward and contacts the ground. This extraction eliminates the need for external assistance and reduces operational complexity while maintaining the ability to raise long, heavy booms.
4Quantity of substance
If the crane is designed for maximum load capacity, then the crane's lift capability is improved, but the crane's ability to raise long booms during setup is worsened due to stability constraints
Solution Approach 1:
The stabilizing member provides a dynamic solution that adapts to different operational requirements. During setup operations with long booms, the stabilizing member is deployed to create additional forward support, enabling easy raising of the boom. When not needed, the stabilizing member can be retracted or positioned differently. This dynamic adjustment allows the crane to easily raise long booms during setup while maintaining its maximum load capacity design, resolving the contradiction between design capacity and setup ease.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables the crane to raise longer and heavier booms without enhancing its structural capacity, providing increased stability and allowing the crane to operate safely with reduced loads on its structural components, and can be applied to existing cranes without modifications.
Implementation Method 1
a boom elevating member (hydraulic cylinder) extending between the assist structure ground engaging member and the boom
Implementation Method 2
configured to help raise the boom while the boom is raised to an angle of at least 5°, wherein the weight and length of the boom are sufficient to generate a moment that would tip the crane
Data Source
Figure 1
Figure 2~3
Figure 4~5
AI summary
A lift crane (10) including a boom raising assist structure (40) connected to the boom (20). The boom raising assist structure (40) preferably includes at least one ground engaging member in contact with the ground; and a boom elevating member extending between the assist structure ground engaging member and the boom. The boom elevating member supports at least a part of the weight of the boom (22). A method of setting up a lift crane (10) including positioning the boom raising assist structure (40) between the ground and the boom (22), c) using the boom raising assist structure (40) and the boom hoist mechanism together to pivot the boom (22) about its connection to the rotating bed (20).