Crane Boom Relocation Vehicle With Tilting Support Platform
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Solution Overview
Problem
The process of disassembling and reassembling cranes for relocation is time-consuming and costly, often taking days to weeks, causing delays and increased operating costs due to the need to lower or remove the boom arm to avoid obstructions like electrical lines.
Innovation Solution
A vehicle with a platform that supports and stabilizes the crane's boom arm during relocation, allowing it to remain assembled by lowering it to a horizontal position for transport, using hydraulic lift systems and sensors for precise positioning and alignment, enabling the crane to be moved without disassembly, thus reducing relocation time and costs.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of time
If the crane boom arm is kept assembled during relocation, then the relocation time is reduced, but the crane cannot pass under electrical lines and other obstructions
Solution Approach 1:
The boom arm is made dynamically adjustable between vertical and horizontal positions through hydraulic control systems. This allows the crane to maintain the boom arm in a horizontal position during relocation to pass under obstructions, then raise it to vertical position at the destination, resolving the contradiction between keeping the boom assembled and avoiding collisions.
Solution Approach 2:
The spatial orientation parameter of the boom arm is changed from vertical to horizontal position during relocation. By controlling the boom arm's angular position parameter, the crane can pass under electrical lines without disassembly, thereby reducing relocation time while avoiding collisions.
2Object-affected harmful factors
If the boom arm is disassembled for relocation, then the crane can pass under obstructions, but the relocation process takes days to weeks
Solution Approach 1:
The hydraulic control system enables dynamic positioning of the boom arm, allowing it to be lowered to a horizontal position for transport under obstructions and raised to vertical position at the destination, eliminating the need for disassembly and reducing relocation time from days to hours.
Solution Approach 2:
The manual disassembly and reassembly mechanical process is replaced by a hydraulic control system that can lower and raise the boom arm remotely. This substitution reduces relocation time significantly while maintaining the ability to pass under obstructions.
3Loss of time
If the boom arm is lowered to horizontal position for transport, then the crane can move without disassembly, but the boom arm may become unstable
Solution Approach 1:
Support structures act as intermediaries to stabilize the boom arm when positioned horizontally during transport. These support mechanisms provide additional stabilization points that prevent the boom arm from becoming unstable in its lowered position, enabling safe relocation without disassembly.
Solution Approach 2:
The system incorporates stabilization measures that are activated before and during the horizontal positioning of the boom arm. By preparing support structures in advance and maintaining them during transport, the boom arm's stability is ensured throughout the relocation process.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution allows for the relocation of cranes in a significantly shorter time frame, typically saving 1-4 days, reducing operating costs and minimizing delays by maintaining the boom arm's horizontal position during transport, preventing damage and enabling quicker project resumption.
Implementation Method 1
the platform 110 may include a hydraulic lift system that allows the platform 110 to be raised and lowered
Implementation Method 2
The tilt mechanism 502 may include one or more hydraulic cylinders 206 that allow the platform 110 to tilt from side to side
Implementation Method 3
the cab 202 and platform 110 may rotate via a swing bearing 204 coupling wheel system or the treads 112 to base member 208
Data Source
AI summary
A vehicle may be configured with an adjustable horizontal planar platform for receiving a load, such as a boom arm of a crane and transporting the load to a new location. In some cases, the platform is configured to swivel and tilt in order to maintain an alignment with a second vehicle during transport of a load.


