Crane Pendulum Damping Using IMU Closed-Loop Control

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Solution Overview

Problem

Conventional pendulum damping systems for cranes, particularly revolving tower cranes, face challenges in effectively damping pendulum movements due to structural dynamics and elastic deformations, leading to unstable vibrations and increased operational difficulty for crane operators, with existing solutions being costly and not universally applicable.

Innovation Solution

A pendulum damping system utilizing an inertial measurement unit attached to the lifting hook to detect accelerations and rotational rates, transmitting signals wirelessly to a control device, which uses a closed-loop control circuit to actively dampen pendulum movements by considering both pendulum and structural dynamics, allowing for precise control of drive devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional pendulum damping systems are used, then pendulum movements can be damped, but structural dynamics and elastic deformations cause unstable vibrations and reduce reliability

Engineering Contradiction:
Improvependulum damping effectivenessVSAvoidstructural stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent implements a closed-loop feedback control system where pendulum sensors detect cable angle deviations and the control device automatically adjusts drive device commands to dampen pendulum movements. The system continuously monitors pendulum-relevant parameters and modifies travel movements in real-time based on detected deviations, creating a self-correcting control loop that enhances reliability while maintaining structural stability.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces conventional mechanical pendulum damping devices with an electronic control system that uses sensors, wireless communication, and automated control algorithms. Instead of mechanical dampers physically counteracting pendulum movements, the system uses electronic sensing and computational control to predict and prevent pendulum oscillations by adjusting drive commands, eliminating the need for additional mechanical damping components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If manual control is used, then crane operators can operate the crane, but it requires a lot of practice and concentration and large pendulum vibrations occur

Engineering Contradiction:
Improvecrane operation easeVSAvoidpendulum control reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent enables the crane system to automatically dampen pendulum movements through self-monitoring and self-correction. The pendulum sensors continuously detect cable angle deviations and the control device autonomously adjusts drive device commands without requiring operator intervention. The system serves itself by automatically compensating for pendulum oscillations, reducing the operational burden on crane operators while improving control reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The automated feedback control system continuously monitors pendulum movements and automatically adjusts control commands to dampen oscillations. This eliminates the need for operators to manually compensate for pendulum vibrations through practice and concentration, as the system performs this function automatically based on real-time sensor data and control algorithms.

Inventive Principle:
Principle #23Feedback

3Reliability

If existing pendulum damping solutions are implemented, then pendulum movements can be controlled, but they are costly and not universally applicable

Engineering Contradiction:
Improvependulum control effectivenessVSAvoidretrofit cost and complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent designs a universal pendulum damping system that can be retrofitted to various crane types including revolving tower cranes, bridge cranes, and ship-to-shore cranes. The control device communicates with different drive devices (slewing gear, trolley drive, hoisting gear) and the system adapts to different crane configurations through software configuration rather than hardware modification, enabling wide applicability across crane types without requiring crane-specific custom solutions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent replaces expensive mechanical pendulum damping devices with a cost-effective electronic control system that utilizes existing crane sensors and communication infrastructure. By leveraging wireless communication protocols and standard control interfaces already present in modern cranes, the system avoids the need for costly mechanical dampers while achieving effective pendulum control through software-based solutions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides accurate pendulum angle estimation and active damping, enhancing safety, operability, and automation, while being cost-effectively retrofittable to existing cranes, reducing pendulum vibrations and structural strain.

Implementation Method 1

A pendulum damping system utilizing an inertial measurement unit attached to the lifting hook to detect accelerations and rotational rates

Methodology Applied
Scientific EffectInertial measurement: Accelerometer

Implementation Method 2

a pendulum damping device for damping pendulum movements of the load-receiving means

Methodology Applied
Scientific EffectPendulum damping: Damping

Data Source

PatentUS11987476B2Crane and method for controlling such a crane
Publication Date: 2024.05.21 LIEBHERR WERK BIBERACH GMBH
  • US11987476B2 patent drawing
  • US11987476B2 patent drawing
  • US11987476B2 patent drawing

AI summary

A crane, in particular a revolving tower crane or a bridge crane, and a method for controlling such a crane, having a hoist cable, which extends from a crane boom and carries a load-receiving means, drive devices for moving crane elements and displacing the load-receiving means, a control apparatus for controlling the drive devices such that the load-receiving means travels along a travel path, and a pendulum damping device for damping pendulum movements of the load-receiving means, wherein the pendulum damping device has a pendulum sensor for detecting pendulum movements of the hoist cable and/or of the load-receiving means and a controller component having a closed control circuit for influencing the control of the drive devices depending on pendulum signals that are indicated by pendulum movements detected by the pendulum sensor and are returned to the control loop.