Crane Positioning via Feature Detection

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Solution Overview

Problem

Existing methods struggle to accurately detect the position of a plate member, particularly when multiple thin steel sheets are stacked, making it difficult to lift the uppermost sheet without risking an unbalanced load.

Innovation Solution

A crane system equipped with an image acquisition mechanism to capture images of the plate member, a control mechanism to detect feature portions and calculate the gravitational center position, and a drive mechanism to adjust the holding mechanism's position based on the calculated center, ensuring accurate lifting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If image processing is used to detect the position of stacked steel sheets, then the detection method can handle thick steel sheets, but it fails to accurately detect thin steel sheets when multiple sheets are stacked

Engineering Contradiction:
Improveposition detection accuracyVSAvoidapplicability to different plate thicknesses
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces a marking (such as a product number or identification mark) on the plate member as an intermediary feature. Instead of relying on the physical edges or surfaces of the plate members themselves for detection, the system detects the marking position to infer the plate member's position and gravitational center. This intermediary approach enables accurate detection regardless of plate thickness, as the marking provides a consistent reference point that can be reliably captured and processed by the image acquisition and control mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the gravitational center of a thick steel sheet deviates from the center of the lifting magnet, then the steel sheet may be dropped due to unbalanced load, but the existing detection methods cannot reliably determine the gravitational center position

Engineering Contradiction:
Improvelifting safetyVSAvoidgravitational center position detection
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical or manual methods for determining plate member positions with an optical detection system. The image acquisition mechanism captures images of the plate members and their markings, and the control mechanism processes these images to calculate positions and gravitational centers. This substitution of mechanical detection with optical and computational methods enables precise determination of gravitational center positions, ensuring the lifting magnet is correctly positioned over the gravitational center to prevent unbalanced loads and dropping.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If multiple thin steel sheets are stacked, then storage space is efficiently utilized, but it becomes difficult to detect and lift the uppermost sheet without risking unbalanced load

Engineering Contradiction:
Improvestorage space utilizationVSAvoiduppermost sheet position detection
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent extracts the essential identification information from the complex visual field of stacked plate members by focusing on the markings. Instead of attempting to detect the entire stack configuration or the physical edges of multiple thin sheets, the system extracts and processes only the marking positions as key features. This extraction approach simplifies the detection problem, allowing the control mechanism to identify the uppermost sheet's gravitational center position accurately even when multiple thin sheets are stacked, thereby enabling safe and efficient lifting operations.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables accurate detection and lifting of the plate member, even when stacked with thin sheets, reducing the risk of unbalanced loads and improving operational efficiency.

Implementation Method 1

an image acquisition mechanism configured to acquire an image of the plate member such that the image includes a feature portion of the plate member

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a control mechanism configured to detect the feature portion from the image, calculate a position of the plate member from a position of the feature portion

Methodology Applied
Scientific EffectImage processing: Image Processing

Data Source

PatentUS20250122052A1Crane, transportation method, and plate member manufacturing method
Publication Date: 2025.04.17 JFE STEEL CORP
  • US20250122052A1 patent drawing
  • US20250122052A1 patent drawing
  • US20250122052A1 patent drawing

AI summary

A crane, a transportation method, and a plate member manufacturing method are disclosed. There is provided a crane for performing handling and transportation of a plate member, and the crane includes: a holding mechanism configured to lift and hold the plate member; a drive mechanism configured to move the holding mechanism at least horizontally; an image acquisition mechanism configured to acquire an image of the plate member such that the image includes a feature portion of the plate member; and a control mechanism configured to detect the feature portion from the image, calculate a position of the plate member from a position of the feature portion, and adjust a horizontal position of the holding mechanism based on the position of the plate member.