Crane Tilt Angle Determination Using GNSS Positioning

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Solution Overview

Problem

Determining the levelness of a crane is challenging with conventional methods, as they fail to accurately assess large cranes with numerous moving parts, leading to potential injuries and damage if the crane is not level.

Innovation Solution

The use of a Global Navigation Satellite System (GNSS) receiver and antenna to self-calibrate crane geometry and determine the working arm pointing angle relative to a reference direction, by collecting data from multiple positions and employing techniques like Kalman filtering to accurately calculate the pivot point and pointing angle.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional bubble level methods are used to determine crane levelness, then the measurement process is simple, but the measurement precision is insufficient for large cranes with numerous moving parts

Engineering Contradiction:
Improvecrane levelness measurement precisionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical bubble level instruments with a GNSS-based satellite positioning system. The system uses multiple GNSS receivers mounted on the crane to obtain position coordinates, which are then processed through mathematical algorithms (including Kalman filtering) to calculate the crane's tilt angle and levelness. This substitution of mechanical measurement with electronic positioning and computational processing achieves high measurement precision for complex crane structures without being constrained by the physical limitations of traditional level instruments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If multiple bubble levels are placed on various portions of a crane to improve measurement accuracy, then the measurement coverage increases, but the ease of operation decreases due to the complexity of coordinating multiple measurements

Engineering Contradiction:
Improvecrane levelness measurement accuracyVSAvoidmeasurement process ease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent merges multiple measurement functions into a single integrated GNSS-based system. Instead of placing and coordinating multiple independent bubble levels on different crane portions, the system uses multiple GNSS receivers that simultaneously track satellite signals and provide position data. The central processing unit automatically collects coordinates from all receivers, performs unified computational processing using algorithms like Kalman filtering, and outputs comprehensive levelness measurements. This integration maintains high measurement accuracy while significantly improving operational ease, as the system requires minimal manual intervention once the receivers are installed.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS9522809B2Determining a crane tilt angle
Publication Date: 2016.12.20 TRIMBLE INC
  • US9522809B2 patent drawing
  • US9522809B2 patent drawing
  • US9522809B2 patent drawing

AI summary

In a method for determining a tilt angle of a crane, a portion of the crane is rotated about a pivot point. A Global Navigation Satellite System (GNSS) receiver antenna is disposed on the portion of said crane. At least three locations of the GNSS receiver antenna are determined by a GNSS receiver in a geo-referenced coordinate system during the rotating. A tilt angle of the crane based on the at least three locations of said GNSS receiver antenna is determined by a processor.