Vehicular Starting System Cranking Capability Estimation

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Solution Overview

Problem

Existing vehicle starting systems lack an effective method to evaluate the cranking capability, which is crucial for determining the state of function and identifying potential failures in the battery or starter motor, leading to vehicle breakdowns due to inadequate power supply during engine cranking.

Innovation Solution

An onboard monitoring system that measures the average power output of the battery during engine cranking, considers temperature, and compares it to predetermined power output capabilities for a fully charged battery to determine the cranking capability of the starting system, distinguishing between battery and starter motor issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If no monitoring method is implemented, then the system remains simple, but the cranking capability cannot be evaluated leading to vehicle breakdowns

Engineering Contradiction:
Improvecranking capability evaluationVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The starting system monitors its own cranking capability by measuring voltage and current during engine cranking operations. The control module calculates power output and compares it against temperature-compensated thresholds to self-diagnose battery or starter motor deficiencies without requiring external monitoring equipment.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously measures voltage and current during cranking operations, calculates the actual power output, and compares it against predetermined thresholds stored in memory. This feedback mechanism enables real-time evaluation of cranking capability and identification of component deficiencies.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If temperature compensation is implemented, then the power output comparison becomes accurate, but the monitoring process becomes more complex

Engineering Contradiction:
Improvepower output measurement accuracyVSAvoidtemperature compensation process
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system pre-stores minimum power output thresholds at various temperatures in memory during the design phase. During operation, the control module simply retrieves the appropriate threshold based on the current temperature reading, eliminating the need for complex real-time calculations while maintaining measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

3Loss of information

If the system distinguishes between battery and starter motor issues, then the diagnosis becomes specific, but the analysis complexity increases

Engineering Contradiction:
Improvediagnosis information completenessVSAvoiddiagnosis analysis complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The monitoring system divides the starting system into two distinct components: battery and starter motor. By comparing the actual power output against the minimum threshold, the system can identify which specific component is deficient - either the battery cannot provide sufficient power or the starter motor cannot utilize the available power - enabling targeted diagnosis and repair.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS7743649B1Cranking capability estimation for a vehicular starting system
Publication Date: 2010.06.29 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US7743649B1 patent drawing
  • US7743649B1 patent drawing
  • US7743649B1 patent drawing

AI summary

A method is provided for determining a cranking capability of a starting system for an internal combustion engine. An average power output of a battery is determined for the starting system during a start engine cranking interval. A temperature of the starting system is determined at an initiation of the start engine cranking interval. A predetermined average power output capability for a battery having a full state of charge at the determined temperature is looked up. A predetermined minimum average power output required of the battery for starting the respective engine at the determined temperature is looked up. A state of function based on the determined average power outputs is determined. The cranking capability of the starting system is identified in response to the determined state of function.